Fine Adjust Applicator for SL™ Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63900-3100
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: SL™ Female Crimp Terminal, 24-30 AWG.
Terminal Series No
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
70058
71851
016-02-0069 016-02-0137 70058-0069
016-02-0082 016-02-0139 70058-0082
24-30 0.20-0.05 1.01-1.52 .040-.060 3.17-3.56 .125-.140
016-02-0083 016-02-0150 70058-0083
70058-4069
016-02-0119 016-02-1113 71851-0119
24-30 0.20-0.05 1.01-1.52 .040-.060 3.17-3.56 .125-.140
016-02-1112
This Applicator will crimp standard wire insulation diameter shown above.
Applicator 63900-1500 should be used for insulation OD 0.63-1.00mm (.025-.039 inch).
Doc No: ATS-639003100
Revision: D
Release Date: 08-13-07
Revision Date: 01-18-11
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for SL™ Crimp Terminals
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
SEAM
CONDUCTOR
CRIMP
INSULATION
CRIMP
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
70058
71851
Bell mouth
mm
0.20-0.50
0.20-0.50
In.
.008-.020
.008-.020
Cut-off Tab Maximum
Front
Rear
mm
In. mm In.
0.13 .005 .08 .003
0.13 .005 .08 .003
Conductor Brush
mm
0.00-1.00
0.00-1.00
In.
.000-.039
.000-.039
Bend up Bend down
Terminal Series No.
70058
71851
3
3
Degree
3
3
Twist
Roll
Degree
3
3
8
8
Punch Width mm (Ref)
Conductor
Insulation
mm
In
mm
In
1.00
.039 1.60
.063
1.00
.039 1.60
.063
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
24
0.20
26
0.12
28
0.08
30
0.05
24
0.20
26
0.12
28
0.08
30
0.05
Crimp Height
mm
In.
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.66-0.71 .026-.028
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.66-0.71 .026-.028
Pull Force Minimum
N
Lb.
22.2
5.0
13.3
3.0
8.9
2.0
6.7
1.5
22.2
5.0
13.3
3.0
8.9
2.0
6.7
1.5
70058
71851
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639003100
Revision: D
Release Date: 08-13-07
Revision Date: 01-18-11
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for SL™ Crimp Terminals
PARTS LIST
FineAdjust Applicator 63900-3100
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63900-3170
63900-3170
Tool Kit (All “Y” Items)
REF
1
63444-1018
63444-1018
Conductor Punch
1Y
2
63445-1031
63445-1031
Conductor Anvil
1Y
3
63446-1622
63446-1622
Insulation Punch
1Y
4
63445-1630
63445-1630
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
2Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
7
63443-1402
63443-1402
Cut-off Die Blade
1Y
8
63443-1002
63443-1002
Rear Plunger Retainer
1Y
Other Components
9
11-17-0022
1739-21
Hold Down Spring
1
10
11-18-4094
60709A111
Front Cover
1
11
11-24-1067
4996-4
Cut-Off Plunger Spring
2
12
11-24-1149
4996-37
Shank
1
13
11-40-4039
8302-5
Front Plunger Striker
1
14
11-40-4274
8331-8
Hold Down Blade
1
15
63443-0025
63443-0025
Dual Carrier Key
1
16
63443-0090
63443-0090
Wire Stop
1
17
63443-2600
63443-2600
Front Spacer
1
18
63443-2205
63443-2205
Coarse Spacer (5.0mm)
1
19
63443-2306
63443-2306
Fine Spacer (3.30mm)
1
20
63443-3060
63443-3060
Rear Plunger Striker
1
21
63443-6111
63443-6111
Rear Cover
1
Frame
22
63800-4901
63800-4901
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
25
63860-2015
63860-2015
Drag Frame
1
Hardware
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M4 by 6 Long SHCS
1**
29
N/A
N/A
M4 by 10 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 35 Long SHCS
1**
32
N/A
N/A
M4 by 50 Long SHCS
1**
33
N/A
N/A
M5 by 12 Long SHCS
1**
34
N/A
N/A
#5-40 by 3/8” Long SHCS
1**
35
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
36
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639003100
Revision: D
Release Date: 08-13-07
Revision Date: 01-18-11
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for SL™ Crimp Terminals
Assembly Drawing
22
36
35
1
3
30
21
(2)
13
9
12
29
14
33
(2)
20
(2) 26
22
10
5
(2)
11
6
31
28
17
32
8
7
19
16
18
(2)
25
23
16
33
24
15
4
2
27
Figure 1
Doc No: ATS-639003100
Revision: D
Release Date: 08-13-07
Revision Date: 01-18-11
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for SL™ Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639003100
Revision: D
Release Date: 08-13-07
Revision Date: 01-18-11
UNCONTROLLED COPY
Page 5 of 5
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