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7-2150022-7

产品描述OC-090F160F-CRIMPTOOLINGKIT
产品类别工具与设备   
文件大小4MB,共4页
制造商TE Connectivity(泰科)
官网地址http://www.te.com
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7-2150022-7概述

OC-090F160F-CRIMPTOOLINGKIT

7-2150022-7规格参数

参数名称属性值
模具和产品种类OCEAN

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8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
-
2119951-1
-
-
-
1901697-1
-
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2150022 -5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-7
-
-
-
-
-
-
-
7
A
66
B
ECR-15-006496
24APR2015
MR
TE
2150022 -2
2150022 -5
2150022 -6
D
B
B
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
2161326-1
8- 2150022 -4
(QUANTITY 2)
4
2119950-1
-
-
2119792-1
2119641-1
2063440-2
SERVO
LATCH PLATE
12
NONE
-
7- 2150022 -7
2150022 -7
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
4.06 mm [.160]
SIZE
TYPE
APPL INSTRUCTIONS
408-10390
F
F
6
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
RING TONGUE
n
TE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
2.00-3.30 mm [.079-.130 IN]
8
4.80-5.60 mm [.189-.220 IN]
114-3118
-
13
-
-
C
-
-
TERMINALS APPLIED
TE TERMINAL
880628-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
880628-2
C1__DWG_PN_2_0
TE TERMINAL
880630-1
C1__DWG_PN_3_0
TE TERMINAL
880630-2
C1__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
6
10
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
W1__DWG_WGAUGE_1
1.98+/-0.05 [.078+/-.002]
1.93+/-0.05 [.076+/-.002]
1.88+/-0.05 [.074+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
6.5
7.0
7.5
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
2150022 -4
2150022 -5
2150022 -6
6
7
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
1
1
7
8
9
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
CUT TO LENGTH AT ASSEMBLY.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
1
1
10
11
1
1
A
12
-77 -7 -6 -5 -2
- - 1 - -
- 1 - 1 1
- - - - 1
- - - - 1
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 -
- - - - 1
- - 1 1 -
- - REF REF -
- - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF -
- - 1 1 -
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- - - - 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- - - - -
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
3
1
4
2
2
2
2
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
2119792-1
18023-9
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-1
1-1901696-0
1-1901695-0
1-2079383-1
1-240641-4
240644-1
-
690482-5
1803000-1
1-690474-6
2-240641-5
238009-1
3-2119582-4
455888-7
6-456406-5
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
DWN
CHK
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
C.CHEN
S.XI
I.CRUZ
-
-
29DEC2011
29DEC2011
29DEC2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
260
252
250
249
248
247
246
245
244
243
242
240
238
213
183
172
166
164
163
137
135
133
82
71
70
67
66
63
62
60
57
56
55
54
53
51
49
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
16
11
10
9
8
7
5
4
3
2
1
D
C
B
ITEM
NO
A
13
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150022
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
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