TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-469
REVISION
MINITEK
TM
Eject header system
1 of 7
AUTHORIZED BY
DATE
A
18 June 08
JM COMPAGNON
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality, and reliability requirements of the Duplex plated
TM
Minitek Eject Header 2 millimeters centerline.
2.0
SCOPE
This specification is applicable to the termination characteristics of the Duplex Plated Minitek Header.
TM
When mated with FCI Minitek IDC Receptacle 2mm centerlines, this product provides board to cable, in
vertical two row configurations, THM, PIP and Surface Mount applications.
TM
3.0
GENERAL
This document is composed of the following sections.
Paragraph
1.
2.
3.
4.
5.
6.
7.
8.
Title
Objective
Scope
General
Requirements
Applicable documents
Electrical characteristics
Environmental conditions.
Mechanical characteristics
4.0
REQUIREMENTS
4.1
Qualification
Connectors furnished under this specification shall capable of meeting the qualification requirements
specified herein.
4.2
Material
4.1.1 Contact. Header pins shall be Phosphor Bronze Alloy C51000, receptacle contact shall be
Phosphor Bonze Alloy C52100.
4.1.2 Plastic parts.
4.1.2.1
4.1.2.2
4.1.2.3
4.1.2.4
Receptacle housing: Glass filled PBT, UL 94V-0
Header housing : Glass filled LCP, UL 94V-0
Header locking latch : Glass filled LCP, UL 94V-0
Strain relief(optional) : Unfilled PBT
Copyright FCI
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-469
REVISION
MINITEK
TM
Eject header system
2 of 7
AUTHORIZED BY
DATE
A
18 June 08
JM COMPAGNON
CLASSIFICATION
UNRESTRICTED
4.3
Finish
The finish for each part shall be as specified herein. Substitute finishes shall meet the performance
requirements of this specification.
4.3.1 Both the header and receptacle contacts shall be plated with GOLD / GXT, with Pure Tin.
Minimum of 1.27µm of Nickel under plate all over.
4.3.2 Contact areas: As defined by product drawings, will be plated with the specified thickness
4.3.3 - GOLD / GXT 0.76µm
4.3.4 All other areas will be plated with 1.27µm min of nickel.
4.4
design and construction
The connector system shall be of two-piece design, consisting of : a molded straight, or SMT shielded
header having 0.51mm Square header contacts arranged for printed wiring board termination on a
2.0mm square grid; and a multi piece receptacle connector having self-stripping (IDC) contact
terminations for flat and flexible round conductor cable 1.0mm pitch.
NOTE: While the receptacle can be mated with any 0.52mm square header contacts, Minimum pin
length is 3.0mm Maximum pin length is 4.5mm. Recommended pin length is 4.0mm.
4.4.1
Installation.
4.4.1.1 Header. The header shall mount on printed wire board of any thickness from 0.8mm to
1.6mm, having 0.8mm diameter holes or 4.1mm x 1.0mm pad layout for Surface mount
application.
4.4.1.2 Receptacle. The receptacle shall simultaneous terminate up to 50 wires size AWG 26-
28(stranded) on 1.0mm centers.
4.4.2
Latching mechanism. A latching mechanism shall be available for locking the plug into the receptacle
to withstand service conditions without disconnecting and help to disconnect the connectors without
any tools.
Strain relief . An optional strain relief shall be available to protect the receptacle terminations against
pull and flexing forces.
Polarizing feature. An optional molded-in polarizing feature shall be available to insure correct
orientation of the receptacle connector and its mating header.
4.4.3
4.4.4
Copyright FCI
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-469
REVISION
MINITEK
TM
Eject header system
3 of 7
AUTHORIZED BY
DATE
A
18 June 08
JM COMPAGNON
CLASSIFICATION
UNRESTRICTED
4.4.5
Mating. The connector shall be capable of mating and unmating by hand without the use of special
tools within the specified temperature.
5.0
APPLICABLE DOCUMENTS
5.1
Specifications
5.1.1 Engineering drawings
5.1.2 Process drawings
5.2
Standards & Specifications
5.2.1 UL94 Tests for flammability of plastic materials
5.2.2 EIA-364
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
FCI specifications
DPS-12-011 Minitek II Connectors Product specifications
BUS-12-115 Minitek IDC
GS-22-011 Pb free Solder heat resistance procedure- convection oven reflow
GS-22-012 Pb free Solder heat resistance procedure – wave solder
GS-20-061 Product storage-Solder ability
GS-22-013 Lead free Plastic evaluation Process for soldering Process suitability.
6.0
ELECTRICAL CHARACTERISTICS
6.1
6.2
Current rating the maximum current rating of the connector shall be 1 ampere AC or DC.
Contact resistance. The contact resistance shall not exceed 12 milliohms initially (15 milliohms after
environment exposure when measured in accordance with EIA-364-06.
a) Method of connection: attach current and voltage leads as shown in fig 1.
b) Test current 1.0 ampere DC.
6.3
Low level circuit resistance. The low level circuit resistance shall not exceed 12 milliohms (15 milliohms
after environment exposure.
Operating temperature range : -40°C to 125°C including temperature rise caused by application of
current)
6.4
Copyright FCI
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-469
REVISION
MINITEK
TM
Eject header system
4 of 7
AUTHORIZED BY
DATE
A
18 June 08
JM COMPAGNON
CLASSIFICATION
UNRESTRICTED
6.5
Insulation resistance The insulation of the mated connector shall be not less than 1000 mega ohms
after exposure to humidity, when measured in accordance with EIA-364-21. The following details shall
apply
a. Test voltage: 500 Volts DC
b. Special preparation: the header and receptacle shall not be mated.
c. Points of measurement: Between adjacent pins.
6.6
Dielectric Withstanding Voltage – There shall be no evidence of arc-over, insulation breakdown or
excessive leakage current (> 1milliampere) when the unmated connector is tested in accordance with
MIL-STD-202 method 301. The following details shall apply:
a.
b.
c.
d.
Test voltage: 650 Volts ( DC,RMS or AC, 60Hz)
Test duration: 60 seconds
The connectors are unmated.
Points of measurement: Between adjacent pins.
7.0
Mechanical Characteristics
7.1 Total mating force. The total force to mate the header and receptacle shall not exceed the values shown
in table 1.
TABLE 1 – TOTAL INSERTION FORCE
Contact population
2x3
2x4
2x5
2x6
2x7
2x8
2x9
2x10
2x12
2x13
2x15
2x17
2x20
2x22
2x24
2x25
Force / Newton’s
13.0
23.0
26.0
29.0
31.0
34.0
36.0
39.0
44.0
47.0
52.0
57.0
65.0
70.0
75.0
78.0
Copyright FCI
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-469
REVISION
MINITEK
TM
Eject header system
5 of 7
AUTHORIZED BY
DATE
A
18 June 08
JM COMPAGNON
CLASSIFICATION
UNRESTRICTED
7.2 Receptacle retention The receptacle when locked on the header shall withstand an evenly distributed pull
out axial force of 1.6N per contact as shown in figure 2.
7.3 Locking latch resistance. The locking latch shall withstand a force of 30N MIN when applied as show on
fig 3
7.4 Cable flex resistance The strain relief on the receptacle mated with the eject header shall withstand 50
cycles of cable flexing when tested with stranded wire. The following details apply.
a) Flex angle : ± 45° ( see fig 4)
b) Fixed loaded: 0.5N per conductor.
F
FIG 3
FIG 2
FIG 4
45°
45°
LOAD
Copyright FCI
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
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