Powerpole
®
Connectors
- PP120: up to 240 Amps
PP120 series Powerpole
®
housings are designed to
accommodate up to 1/0 (50 mm²) wires and handle
high currents up to 240 amps. Reducing bushings
allow PP120 to accept down to #8 (10 mm²) wires.
Multiple colors of stackable housings combine with
low resistance flat wiping technology to offer powerful
connection capability.
• Large Wire Range Accommodates up to 1/0 (50mm²) Wire
Reducing bushings allow as small as #8 (10 mm²) wire to be used
• Low Resistance Silver Plated Copper Contacts
Powerpole
®
PP120
Allows currents up to 240 amps
SECTION 2
• UL Rated for Hot Plugging up to 60 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
| PP120 ORDERING INFORMATION |
The second to largest Powerpole
®
housing can be used with
wire contacts for up to 1/0 AWG [50mm²] or busbar contacts.
Description
-------- Part Numbers --------
Minimum Quantity ...
500
50 .......
Red
1321G3-BK 1321G3
Green
1321G4-BK 1321G4
Black
1321G1-BK 1321G1
White
1321G2-BK 1321G2
Blue
1321-BK
1321
Gray
1321G8-BK 1321G8
[ 22.2 ]
0.88
[ 22.2 ]
0.88
[ 117.5 ]
4.63
PP120 Housings
[ 69.9 ]
2.75
[ 23.7 ]
0.93
PP120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings. See
reducing bushings in accessory section for smaller wires.
Mating
AWG mm² Force
Minimum Quantity ........
1/0 53.5 Low
1
42.4 Low
2
33.6 High
4
21.1 High
6
13.3 High
-------- Loose Piece Part Numbers --------
600
500
50
1323G2-BK -
1323G2
1323G1-BK -
1323G1
- 1319-BK
1319
- 1319G4-BK 1319G4
- 1319G6-BK 1319G6
-A-
-B-
inches mm inches mm
....................................................
0.52 13.21 0.44 11.18
0.47 11.94 0.39 9.91
0.44 11.18 0.34 8.64
0.44 11.18 0.29 7.37
0.44 11.18 0.22 5.59
[ 21.3 ]
0.84
B
A
[ 50.8 ]
2.0
[ 10.4 ]
0.41
© 2017 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, Powerpole®, SPEC Pak® and the APP Logo are registered trademarks of
Anderson Power Products, Inc.
- 36 -
www.andersonpower.com
All Data Subject To Change Without Notice
| PP120 SPECIFICATIONS |
Electrical
Current Rating Amperes ¹
Singlepole UL 1977 (1/0 AWG)
2x2 Block UL 1977 (1/0 AWG)
Voltage Rating AC/DC
UL 1977
Dielectric Withstanding Voltage
Volts AC
UL 1977
240
200
CSA
155
110
Mechanical
Wire Size Range
Wire Contacts with Bushings
Max. Wire Insulation Diameter
AWG
10 to 1/0
in.
0.600
°F
-4° to 221°
Silver (Ag)
10,000
mm²
5.3 to 53.5
mm
15.240
°C
-20° to 105°
600
Operating Temperature ²
2,200
Mating Cycles No Load by Plating
Wire Contacts
Avg. Mating / Unmating Force
60A
Min. Contact / Spring Retention Force Lbf.
60
Polycarbonate
Stainless Steel
Connector
Series
N
267
Creepage /
Clearance
per IEC 60950-1
Unmated
Mated
Unmated
Mated
4.36 mm
4.36 mm
4.36 mm
4.36 mm
IIIa
Avg. Mated Contact Resistance Milliohms ¹
5 1/2” of #2 AWG wire
0.136
UL Hot Plug Current Rating Amperes
4
250 cycles at 120V DC
Powerpole
®
PP120
SECTION 2
Lbf.
8
N
36
Materials
Housing
Plastic Resin
Contact Retention Spring
Housing Flammability Rating
UL94
Glow Wire
Contact
Base
Plating
Contact Termination Methods
Crimp ³
Hand Solder
Configurations
Single Pole
Material
Group
V-0
960°C (GWFI) / 850°C (GWIT)
PP120
Stacked Powerpole
®
Copper Alloy
Silver
Wire Contacts
Wire Contacts
Protection
Touch Safety with Wire Contacts
IEC 60529 IP10
NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended
tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating
temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of
our connectors along with UL and CSA recognition.
4
Based on 2 housings blocked together.
| PP120 TEMPERATURE CHARTS |
PP120 Singlepole
Temperature Rise at Constant Current
Temperature rise charts are based on a 25°C ambient temperature.
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
PP120 Multipole
Temperature Rise at Constant Current
60
50
Temperature Rise
Above Ambient (°C)
40
30
20
10
0
0
60
Temperature Rise
Above Ambient (°C)
50
1/0 AWG
4 AWG
100
150
200
Amperes Applied
1 AWG
6 AWG
250
2 AWG
50
40
30
20
10
0
0
50
1/0 AWG
4 AWG
100
150
1 AWG
6 AWG
200
250
2 AWG
Amperes Applied
Derating charts on the following page.
- 37 -
All Data Subject To Change Without Notice
www.andersonpower.com
Current - Temperature Derating per IEC 60512-5-2 Test 5B
125
Ambient Temperature (°C)
PP120 Singlepole
Derating vs. Ambient Temperature
125
Ambient Temperature (°C)
PP120 Multipole
Derating vs. Ambient Temperature
100
75
100
75
50
50
25
0
50
100
150 200
Amperes Applied
1 AWG
6 AWG
250
300
25
0
50
100 150
200
Amperes Applied
1 AWG
6 AWG
250
300
Powerpole
®
PP120
1/0 AWG
4 AWG
2 AWG
1/0 AWG
4 AWG
2 AWG
SECTION 2
| Powerpole
®
PP120 Accessories |
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole
®
120 series housings to a
panel. Connector blocks must be a complete square for the clamps to work properly. Fastening
hardware not included.
Description
- Part Numbers -
Minimum Quantity ... 20 sets of 2 ......
2 Pole
1464G1
3 Pole
1464G2
Mounting Clamp
Panel
2 Pole
3 Pole
Retaining pins are used to keep stacked Powerpole
®
120 series housings from
separating. Retaining pins are inserted in the circular opening between two
housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm.
Dimensions
-B-
Description
----- Part Numbers ----- inches
mm
inches mm
Minimum Quantity ... 1,000
100
.........................................................................
1 Block High
111812P7
110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220
2 Block High
111812P8
110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100
B
A
-A-
Retaining Pins
Reducing Bushings
Use with contact part number 1319-BK to allow a smaller wire to be used with the connector.
Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size
--------- Part Numbers --------- inches mm
Minimum Quantity ................................................... 2,000
1,000
100 ........................
#2 AWG [33.6 mm²] #4 AWG [21.2 mm²]
5919-BK -
5919 0.28 7.11
#2 AWG [33.6 mm²] #6 AWG [16 mm²]
-
5920-BK 5920 0.23 5.84
#2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK
5921 0.18 4.57
[ 21.4 ]
0.84
ID
[ 8.4 ]
0.33
For environmentally sealed connector shells to hold Powerpole
®
15-180 connectors, see SPEC Pak
®
product series on our
website, www.andersonpower.com
- 38 -
www.andersonpower.com
2017-0041
DS-PP120 REV C5
All Data Subject To Change Without Notice
Powerpole
®
- Tooling Information
W ire Size
AWG
mm²
Reeled Part Numbers
Tin
Plating
Silver
Plating
Reeled Contact Crimp Tool
APP
Applicator
APP Press
PP15 / 45 Flat Wiping Power & Ground
#16 / 20 1.3 / 0.52
#16 / 20 1.3 / 0.52
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
#10 / 14 5.3 / 2.1
#10 / 14 5.3 / 2.1
#10 / 14 5.3 / 2.1
262G1
269G2
261G1
261G2
269G1
269G3
200G1L
201G1H
1830G1
262G2
N/A
N/A
261G3
N/A
N/A
200G3L
N/A
1830G2
TD0102
TD0101
115V= TE0101
230V = TE0102
Powerpole
®
Tooling
SECTION 2
NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2
* APP applicators are mechanical feed style and do not require an air feed kit.
W ire Size
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Lo o s e P i ece C ont ac t C r i m p Tool
Pneumatic
Hand
Bench
Tool
or
Tool
+
Number
Die
+
Locator of Crimps
AWG
mm²
PP15 / 45 Flat Wiping Power & Ground
#16 / 20 1.3 / 0.52
#12 / 16 3.3 / 1.3
N/A
N/A
1332
1331
N/A
N/A
N/A
N/A
N/A
1309G6
or
1309G8
1309G3
or
1309G8
N/A
N/A
N/A
Single
1309G2
or
1309G8
1367G1
#16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK
#16 / 20 1.3 / 0.52 269G2-LPBK
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
261G1-LPBK
269G1-LPBK
269G3-LPBK
261G2-LPBK 261G3-LPBK
#10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK
#10 / 14 5.3 / 2.1 201G1H-LPBK
310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK
1307
5900
1875G1
N/A
#10 / 12 5.3 / 3.3
5952
1875G2
5953
5915
1875G3
PP75
#6
#8
13.3
8.4
1389G6
1388G6 1389G21
1309G4
1387G1
1389G6
1389G21
1388G7
1389G6
1389G21
Single
PP120
1/0
#1
#2
#4
#6
3/0
2/0
1/0
#1
#2
#4
#6
53.5
42.4
33.6
21.2
13.3
85
53.5
53.5
42.4
33.6
21.1
13.3
N/A
N/A
1323G2
1323G1
1319
1319G4
1319G6
1368
Series
1387G1
1388G4
1388G3
1389G4
Single
PP180
1328G2
1328G1
1382
1347
1383
1384
1348
1387G1
1388G4
1389G3
Single
1368
Series
1387G2 1303G13 1304G32
Double
1303G12
1. NOTE: See website for the most current information.
2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2
All Data Subject To Change Without Notice
www.andersonpower.com
- 43 -
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Anderson Power Products
:
111812P8 5921 1320G1 1320G2 1320G3 1320G4 1368 1387G1 1388G3 1388G4 1389G3 1389G4
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