LAST 5 DIGITS OF 8 DIGIT P/N
PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF 9 OR 10 DIGIT
P/N & PART CHANGE LEVEL (PCL)
MFG. DAILY DATE CODE
& ASSY
MACHINE NO. LETTERING MUST
BE LEGIBLE
OPTIONAL
&
( 1.15
#
0.10 )
( 1.00
#
0.10 )
XXXXXX X
DDDD-XX
( 50.70
#
0.25 )
( 0.85
( 0.90
#
0.10 )
( 10.30
#
0.10 )
#
0.10 )
PARTIAL SIDE VIEW
DETAIL
SCALE
4.54
)
4.38
Z
4X
(
TYPE A
TYPE B
SECTION
C-C
PARTIAL
SECTION
( 8.00
( 5.00
#
0.25 )
#
0.25 )
E-E
2
A
5
(TERMINAL -MALE
FCI C15005-CUST)
H
INSULATOR-MALE
SEE P/N CHART
1
WEDGE(TPA)-MALE
PRE-ASSEMBLED
POSITION SHOWN
4X (
R 4.85
)
D
C
C
( 10.10
( 23.41
)
#
0.50 )
SEE DETAIL
Z
( 12.60
CK AT
#
0.20 )
-H-
E
E
(
0.20
H B C )
B
TYPE D
TYPE C
)
D
( 5.25
)
C
( 16.90
( 21.90
#
0.15 )
+0.15
)
-0.40
CAVITY DETAIL VIEW
SECTION
D-D
POLARIZATION OPTIONS
FULL SIZE
2
WEDGE(TPA)-MALE
PRE-ASSEMBLED
POSITION SHOWN
SEE P/N CHART
( 14.40
53.0 #
1.2
SEALED
INSULATOR VIEWS
FOR REFERENCE ONLY
CIRCUIT NOS.
1 & 2
3
END-SEAL
SEE P/N CHART
4
RETAINER
SEE P/N CHART
A
(WEDGE REMOVAL POST)
5
11.5
#
0.4
(TERMINAL -MALE
C15005-CUST)
H
B
(WEDGE REMOVAL POST)
5
11.5
#
0.4
(TERMINAL -MALE
C15005-CUST)
SECTION
A-A
SEE NOTE
A
( 10.80
#
0.10 )
2
WEDGE-MALE
2
WEDGE-MALE
1 INSULATOR-MALE
SEE P/N CHART
50.70 #
0.25
UNSEALED
1 INSULATOR-MALE
SEE CHART FOR P/N
3
4
RETAINER
END-SEAL
SEE P/N CHART
( 4.45
#
0.10 )
A
MATING PART NUMBERS CHART FOR REFERENCE
UNSEALED
NATURAL
UNSEALED
55200209
F380510
54200276
55200205
55200205
55200208
55200208
F280510
54200275
55200204
55200204
54200205
54200205
F180510
54200274
54200211
54200211
55200209
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
N/A
N/A
SECTION
A-A
SEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
B
SECTION
B-B
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
54200203N
54200203
F970510
54200262
54200209N
54200209
54200202N
54200202
F870510
54200261
54200208N
54200208
54200201N
54200201
F770510
54200260
54200207N
54200207
54200251
N/A
C 04687920
N/A
N/A
N/A
C 04687916
N/A
C 04687919
N/A
N/A
N/A
C 04687914
N/A
C 04687918
N/A
N/A
N/A
C 04687913
C 04868293AA
N/A
C 04688917
N/A
C 04688917
C 04687912
N/A
C 04793832
C 56021913AA
N/A
N/A
N/A
N/A
7283-5373
N/A
N/A
N/A
7283-5375
Y 7282-5292-30
N/A
N/A
N/A
N/A
N/A
7283-5372-10
N/A
N/A
N/A
7283-5374-10
N/A
7283-5371-40
NOTES:
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
N/A
N/A
N/A
N/A
N/A
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH CHRYSLER WIRE
SPEC. MS-8288, MS-9502 OR ISO 6722 EQUIVALENTS THIN WALL X-LINK ONLY
A- ASSEMBLIES WITH FCI P/N'S 54200239 OR 54200240 END SEALS MUST BE
USED WITH 20 TO 14AWG OR ISO EQUIVALENTS WIRES WITH INSULATION
Ø1.70 TO Ø2.77 O.D.
C 04868173AA
C 04687922
C 04793833
B- ASSEMBLIES WITH FCI P/N'S 54200241 OR F480510 END SEALS MUST BE
USED WITH 14 TO 10AWG OR ISO EQUIVALENTS WIRES WITH INSULATION
Ø2.50 TO Ø4.09 O.D.
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE INSULATION
22 TO 10AWG OR ISO EQUIVALENTS (EXCEPT AS NOTED BELOW) PROVIDED
THAT A TERMINAL GRIP FOR THAT CORE/INSULATION IS SHOWN ON
C15005-CUST MALE TERMINAL DRAWING
THIS DRAWING (H59010) REPLACES CHRYSLER DRAWING
NUMBER 04687875 LEVEL "K", CHRYSLER DRAWING IS
FOR REFERENCE ONLY FOR PREVIOUS CHANGES
P/N'S 54200240 AND F480510 BAKED AT 450°F FOR
5 HOURS TO DRIVE OFF VOLITILES
D
SEALED
TAN
SEALED
SEALED
NATURAL
SEALED
UNSEALED
DK GREY
UNSEALED
N/A
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
N/A
N/A
N/A
N/A
N/A
N/A
CHART- ASSEMBLY
PART NUMBERS
C
SEALED
DK BROWN
SEALED
SEALED
DK GREY
SEALED
UNSEALED
LT GREY
UNSEALED
N/A
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
CUSTOMER P/N'S
C 04687923
C 04687924
C 04687921
N/A
N/A
N/A
N/A
N/A
C 04687924
N/A
N/A
N/A
C 04687922
CHART-ASSEMBLY
PART NUMBERS
SEALED
54200273
54200274
54200275
54200204
54200205
55200208
55200209
54200210
54200211
54200215
54200233
55200204
F080510
F180510
F280510
F380510
DK BLUE
SEALED
SEALED
LT GREY
SEALED
UNSEALED
LT GRN
SEALED
SEALED
UNSEALED
UNSEALED
7283-5359-40
N/A
N/A
7283-5367-60
N/A
7283-5358-30
N/A
N/A
55200205
54200276
B
FCI P/N'S
FCI P/N'S
SEALED
N/A
NOTE:
TEMPERATURE
CLASS 3
FCI NO.
54200224
TEMPERATURE
CLASS 4
COLOR
BLACK
LT
GREEN
LT
GREY
DK
GREY
NATURAL
RED
LT
BLUE
BURNT
ORANGE
BLACK
ITEM
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION CRIMP DIA.
= 4.09 (10 GA THIN WALL)
DIRECT CONNECT APPLICATION
54200233
54200233
54200204
54200204
54200210
54200215
54200215
N/A
C 04868173AA
N/A
C 04687923
C 04687921
N/A
C 04793833
N/A
N/A
N/A
N/A
7282-5292-30
N/A
N/A
REQUIRED
1
1
REQUIRED
1
1
(CHRYSLER)
04687792
N/A
04687937
N/A
N/A
04687978
04687942
04687943
04687938
PART NAME
(MATERIAL)
INSULATOR
PA66GF
INSULATOR
PA66GF
INSULATOR
PA66GF
INSULATOR
PA66GF
INSULATOR
PA66GF
WEDGE (TPA)
PA66GF
END SEAL
SILICONE
END SEAL
SILICONE
RETAINER
PA66GF
INDEX
FCI NO.
54200267
COLOR
DK
GREEN
1
REQUIRED
1
54200212N
54200212
54200200N
54200200
54200206
54200213N
54200213
54200214N
A
A
B
C
D
USE WITH FOLLOWING APPLICABLE COMPONENTS AS NEEDED:
CAVITY PLUG FCI P/N 54200005 (CHRYSLER P/N 56038308)
DOUBLE X-MAS TREE CLIP FCI P/N 54200010 W/FORWARD STOP
DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091
SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797
2.80MM APEX MALE TERMINAL PER FCI C15005-CUST SYMMETRICAL ABOUT
CENTERLINES FOR 180
$ORIENTATION
TEST METHOD PER PERFORMANCE SPEC# SAE/USCAR-2 REV.5, CONNECTOR
ENGAGE
& DISENGAGE WITH FEMALE LATCH DEPRESSED FORCE NOT TO
EXCEED 75N FOR THIS SYSTEM
WEDGE SEATING FORCES - 100N MAX
54200232
54200226
1
55200206
1
55200207
54200235
54200239
54200241
1
1
1
54200268
54200269
54200270
54200298
54200240
F480510
54200271
DK
BLUE
DK
BROWN
TAN
NATURAL
LT
GREEN
OFF
WHITE
NATURAL
1
4
A
1
1
1
1
1
1
1
1
1
1
1
1
1
4
M
1
4
M
1
4
M
1
4
P
1
1
1
1
1
1
1
SEE
NOTE
1
1
4
P
1
1
4
P
1
1
4
P
A
SEALED
BLACK
SEALED
SEALED
SEALED
SEALED
DK GRN
SEALED
SEALED
7283-5292-30
N/A
N/A
7283-6210-30
N/A
7283-8377-60
1
1
3
H
1
3
H
1
3
J
1
3
M
1
3
M
54200234
N/A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X-MAS TREE CLIP INSERTION FORCES - 75N MAX
FCI SUPPLIER CODE 52772, MOLD
FOR REFERENCE
& CAVITY I.D. SIGNIFIES TOOL OWNERSHIP,
1
1
DIRECT CONNECT APPLICATION
F080510
54200273
54200273
N/A
N/A
N/A
N/A
N/A
N/A
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
&
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
& SAE/USCAR-2 REV.5
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR
ALL AFFECTED INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
12-01348 F8
12-1026
E10
B23
APPLICABLE WIRE NOTES REVISED FOR METRIC EQUIVALENT, WIRE54200241
APPLICATI
END SEAL CHANGED TO 14 TO 10AWG
F670510
55200200
55200200N
CONNECTOR ASSEMBLIES P/N'S F080510 TO F380510 AND END SEAL P/N F480
FOR
TEMP CLASS 4 10/12AWG APPLICATIONS. CORRECTED P/N'S 54200273 TO 542
SWITCHED IN ERROR AT REV.N. ASSEMBLY P/N CHARTS UPDATED. NOTES UPDA
ADDED
REVISED AND REDRAWN IN PDS SEE REV M3 FOR PREVIOUS CHANGES PCL NOT
12-00884 ALL
INDEX
TYPE
COLOR
SEALED/
UNSEALED
FCI
CUSTOMER
YNA
FCI
CUSTOMER
YNA
3
H
3
H
3
M
3
M
3
H
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV.5
PART CHANGE LEVEL (PCL)
MALE ASSEMBLY PART NOS.
FEMALE ASSEMBLY PART NOS.
APEX 2.8
#
0.1
H59000& H59002
-
#
2°
-
SEE CHART
SEE CHART
A043
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
-
-
A0
CUSTOMER LEGENDS:
CHRYSLER: C
FORD: F
GENERAL MOTORS: GM
YAZAKI NA: Y
SAE/USCAR-2 REV.5
PS-7300 QUALITY ASSURANCE (CHRYSLER)
PS-9227 DATA EXCHANGE (CHRYSLER), (G009-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
2006-02-28
2012/10/18
2012/10/18
2012/10/18
S.YUVARAJ
Sucha SIAN
Robert BAUMAN
Jeff CAMPBELL
CHART - ASSEMBLY
2-WAY MALE
2.8 APEX CONNECTOR SYSTEM
USA-WT234
-
H59010
SERIAL RELEASED
See Table
R
-
1
1
H59010
-
2:1
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