Power Supply, Primary Switch Mode, Narrow Design
MINI-PS-100-240AC/24DC/4
MINI POWER provides:
•
Extra narrow
widths of 22.5, 45, and 67.5 mm
(0.886, 1.772, and 2.657 in.)
•
Global use
due to a wide range input
•
A high level of operational safety
in complex
global networks
•
Reliable startup
of heavy loads due to POWER
BOOST
The reliability of a power supply determines the
availability of individual components in a system and
whether complex systems can function safely.
The globalization of markets increases the demands
placed on the power supply. A wide range input and a
high level of availability are required. These
requirements are met by MINI POWER.
1. Short Description
MINI POWER is the extra narrow power supply,
which is available in widths of 22.5, 45, and 67.5 mm
(0.886, 1.772, and 2.657 in.).
In addition to a 24 V version with output currents of
1 A, 2 A, and 4 A, special voltages are also available
with 5 V/3 A, +/-15 V/1 A, and 10 - 15 V/2 A.
Reliable startup of heavy loads is ensured by a
power reserve of up to 100% - the POWER BOOST.
The high level of operational safety is also ensured in
complex global networks. MINI POWER also operates
in applications where static voltage dips, transient
power supply failures or phase failure are common.
Large capacitors ensure mains buffering of more
than 20 ms at full load.
2. Area of Application
MINI POWER can be used globally due to the
consistent provision of a wide range input.
In this way, your entire system can be tested at any
production location in the world and can be delivered to
any location in the world without faulty switching of the
input voltage. This reduces storage costs and logistical
effort.
An international approval package including UL
60950 for IT equipment and UL 508 for industrial
control equipment enables the device to be used
globally.
Headquarters: © Phoenix Contact GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com
Local Contact: www.phoenixcontact.com/salesnetwork
Power Supply, Primary Switch Mode, Narrow Design – MINI-PS-100-240AC/24DC/4
3. Technical Data
114.5 mm
(4.508 in.)
L (+)
N (–)
DC OK
99 mm
(3.898 in.)
67.5 mm
(2.657 in.)
MINI-PS-100-240AC/24DC/4
1 AC
7
Uu
solid
flexible
[mm
2
]
0.2 - 2.5
0.2 - 2.5
0.2 - 2.5
AWG
torque
[Nm]
[Ib in.]
Input
Output
Signal
0.2 - 2.5
0.2 - 2.5
0.2 - 2.5
25 - 14 0.5 - 0.6 4.4 - 5.3
25 - 14 0.5 - 0.6 4.4 - 5.3
25 - 14 0.5 - 0.6 4.4 - 5.3
Pcs.
Pkt.
1
Description
Power Supply
Primary switch mode, narrow design
Technical Data
Input Data
1
Nominal input voltage
Input voltage range (current consumption)
Frequency
Current consumption (for nominal values)
Inrush current limiting/I
2
t (+25°C [+77°F])
Mains buffering for a nominal load (typical)
Switch-on time after applying the mains voltage
Transient surge voltage protection
Input fuse, internal
Recommended fuse
Output Data
2
Nominal output voltage U
N
/tolerance
Setting range for the output voltage
Output current during convection cooling
and nominal values
POWER BOOST I
BOOST
(t = 2 min., typical)
-25°C to +40°C (-13°F to +104°F)
Nominal output current I
N
-25°C to +60°C (-13°F to +140°F)
Derating
Short-circuit current limit
Startup of capacitive loads
System deviation on:
Load change static 10 - 90%
Load change dynamic 10 - 90%
Input voltage change ±10%
Maximum power loss
No load/nominal load
Level of efficiency (typical)
Response time U
OUT
(10% - 90%)
Residual ripple/switching peaks (20 MHz)
Can be connected in parallel
Internal surge voltage protection
Resistance to return supply
Type
MINI-PS-100-240AC/24DC/4
Order No.
29 38 83 7
100 - 240 V AC (wide range input)
85 - 264 V AC
90 - 350 V DC
45 - 65 Hz
0 Hz
1.3 A (120 V AC)/0.8 A (230 V AC), approximately
< 20 A/< 2.1 A
2
s, typical
> 20 ms (120 V AC)/> 100 ms (230 V AC)
< 0.4 s
Varistor
T3.15 AL 250 V (device protection)
Line protection switch 6 A, 10 A, Characteristic B (EN 60 898)
24 V DC/±1%
22.5 - 28.5 V DC
Up to 6 A (U
out
= 24 V DC)
5A (U
out
= 24 V DC)
4 A (U
out
= 24 V DC)
From +60°C (+140°F), 2.5% per Kelvin
9
A, approximately
Unlimited
< 1%, typical
< 3%, typical
< 0.1%, typical
2.5 W/12 W
> 88% (for 230 V AC and nominal values)
0.3 ms
< 100 mV
pp
(for nominal values)
To increase redundancy and power
Yes, limited to 35 V DC, approximately
35 V DC
Signal Output Data
DC OK (active) (U
out
> 0.9 x U
N
=
high signal)
LED (U
out
> 21.5 V DC
=
LED permanently on)
+24 V signal/20 mA, maximum
Green LED
PHOENIX CONTACT page 2 of 8
Power Supply, Primary Switch Mode, Narrow Design – MINI-PS-100-240AC/24DC/4
General Data
Insulation voltage:
Input/output
Approval package
Electrical equipment of machines
Safety transformers for switched-mode power supply units
Electrical safety
(of IT equipment)
Industrial control equipment
Equipping high voltage installations
with electronic equipment
Safety extra-low voltage
Safe isolation
Protection against dangerous shock currents,
basic requirements for safe isolation
in electrical equipment
Limitation of harmonic line currents
Mounting position
Can be mounted with spacing
Degree of protection
Class of protection
MTBF
Housing version
Weight
Dimensions (W x H x D)
Climatic Data
Ambient temperature
Humidity
Vibration
Shock
Degree of pollution
Climatic category
- Vertical
- Horizontal
3 kV AC (type test)/3 kV AC (routine test)
EN 60 204 (Surge Voltage Category III)
EN 61 558-2-17
EN 60950 / VDE 0805
UL/C-UL Recognized UL 60 950
u
1)
UL/C-UL Listed UL 508
U
1)
LISTED
EN 50 178/VDE 0160
PELV (EN 60 204)
SELV (EN 60 950)
VDE 0100-410
DIN VDE 0106-101
According to EN 61000-3-2
On horizontal NS 35 DIN rail according to EN 50022
≥
5 cm (1.969 in.)
0 cm
IP 20
ΙΙ
, (in closed control cabinets)
> 500 000 h according to IEC 1709 (SN 29 500)
Polyamide PA, color green
0.4 kg, approximately
67.5 x 99 x 114.5 mm (2.657 x 3.898 x 4.508 in.)
Operation
Storage
according to IEC 68-2-6
according to IEC 68-2-27
-25°C to +70°C (-13°F to +158°F) (> +60°C [+140°F] derating)
-40°C to +85°C (-40°F to +185°F)
Up to 95% at +25°C (+77°F), no condensation
< 15 Hz, amplitude ±2.5 mm/15 Hz - 150 Hz, 2.3 g
30 g all space directions
2
(according to EN 50 178)
3K3 (according to EN 60 721)
1)
c
Conforms to the EMC Directive 89/336/EEC and the
Low Voltage Directive 73/23/EEC
EMC (Electromagnetic Compatibility)
Noise Immunity According to EN 61000-6-2:
Electrostatic discharge
(ESD)
Electromagnetic
HF
field
Fast transients
(burst)
EN 61000-4-2
3)
Housing
Contact discharge:
Air discharge:
Housing
Frequency:
Field strength:
Input:
Output:
Signal:
Input:
Output:
UL approval for ambient tempertatunre up to +60 °C (+140 °F)
Requirements
EN 61 000-6-2
4 kV
8 kV
80 - 1000 MHz
10 V/m
2 kV
2 kV
1 kV
2 kV
1 kV
0.5 kV
0.5 kV
1 kV
0.15 - 80 MHz
10 V
30% reduction of the input voltage
for 0.5 periods
Not required
asymmetrical
5)
asymmetrical
5)
asymmetrical
5)
asymmetrical
5)
symmetrical
4)
asymmetrical
5)
symmetrical
4)
asymmetrical
5)
asymmetrical
5)
MINI-PS-100-240AC/24DC/4
> Level 3
8 kV
8 kV
Level 3
80 - 1000 MHz
10 V/m
4 kV (Level 4)
2 kV (Level 3)
1 kV (Level 2)
4 kV (Level 4)
2 kV (Level 4)
0.5 kV (Level 1)
0.5 kV (Level 1)
0.5 kV (Level 1)
Level 3
0.15 - 80 MHz
10 V
See input data:
Mains buffering
> 20 ms
900 MHz/1800 MHz
20 V/m
EN 55011 (EN 55022) Class B
7)
EN 55011 (EN 55022) Class B
7)
EN 61000-4-3
2)
EN 61000-4-4
3)
Surge current loads
EN 61000-4-5
3)
Conducted
interference
Voltage dips
EN 61000-4-6
2)
I/O/S:
Frequency:
U
0
:
Input:
EN 61000-4-11
3)
Simulation of
radiophone
Radio interference
Radio interference
EN 50204
Frequency:
Field strength:
Noise Emission According to EN 50081-2:
EN 55011
EN 55011
Class A
6)
Class A
6)
EN 55011 corresponds to CISPR11/EN 55022 corresponds to
CISPR22
EN 61000 corresponds to IEC 1000
2)
4)
symmetrical:
5)
6)
Class
7)
Cable to cable
asymmetrical: Cable to ground
A:
Class B:
Industrial application
Industrial and domestic applications
Criterion A: Normal operating characteristics within the specified
limits.
3)
Criterion B: Temporary adverse effects on the operating
characteristics that the device corrects independently.
PHOENIX CONTACT page 3 of 8
Power Supply, Primary Switch Mode, Narrow Design – MINI-PS-100-240AC/24DC/4
4. Device View, Connections, and Control Elements
4
5
M
O
IP
IN
R
WE
–
–
2
3
+
O
U
T
D
C
24
V
4
A
C
D K
O
–
+
22
5
8.
-2 DC
.5 V
1
IN
0
24
0- (-)
10 N
C )
A (+
L
V
C
D K
O
L(+
)N
(-)
INPUT
AC:
100-240V
24V DC
50-60Hz
±1%
Range:
4A
85-264V
1.6-0.7A
DC:
APPROVALS
90-350V
1.3-0.4A
www.interface.phoenixcontact.com
Read installation instructions
before connecting to mains
MINI-PS-100-240AC/24DC/4
Order No.: 29 38 83 7
Power Supply
OUTPUT
TEMPERATURE
U
LISTED
–25
INDUSTRIAL
CONTROL
EQUIPMENT
1YD8
INFORMATION
TECHNOLOGY
EQUIPMENT
- 25 … +
60
°C
- 13 … + 140
°F
u
5
1
AC input:
Input voltage 85 - 264 V AC
Frequency 45 - 65 Hz
(0.2 mm
2
to 2.5 mm
2
solid)
(0.2 mm
2
to 2.5 mm
2
flexible)
(25 - 14 AWG)
Internal fuse T3.15 AL 250 V
Recommended fuse
6 A or 10 A c.b./Characteristic B
2
DC output:
Output voltage 24 V DC (default),
can be set from 22.5 - 28.5 V DC using
a potentiometer
4
(0.2 mm
2
to 2.5 mm
2
solid)
(0.2 mm
2
to 2.5 mm
2
flexible)
(25 - 14 AWG)
The device is idling-proof and short-circuit-proof.
3
DC OK output active
4
Potentiometer 22.5 - 28.5 V DC
5
DC OK LED
6
Universal latching foot for EN DIN rails
Figure 04
Installation and startup
must only be carried out by
qualified personnel. The relevant country-specific
regulations (e.g., VDE, DIN) must also be observed.
Before startup it is particularly important to ensure
that:
• The mains have been connected correctly and
protection is provided against electric shock.
• The device can be switched off outside the power
supply according to EN 60950 regulations (e.g., by
the line protection on the primary side).
• All supply lines have sufficient fuse protection and
are the correct size.
• All output cables are the correct size for the maximum
device output current or have separate fuse
protection.
• Sufficient convection is ensured.
MINI POWER is a built-in device. After installation
the terminal area must be covered to provide sufficient
protection against unauthorized access to live parts.
This is ensured by installing the device in the control
cabinet or distributor box.
The device contains dangerous live components
and high levels of stored energy.
5. Safety and Warning Instructions
To ensure that the device can be operated safely
and all functions can be used, please read these
instructions carefully.
Caution: Never carry out work when the
power is turned on, this is highly
dangerous.
PHOENIX CONTACT page 4 of 8
Power Supply, Primary Switch Mode, Narrow Design – MINI-PS-100-240AC/24DC/4
6. Installation
6.1. Mounting
The power supply can be snapped onto all DIN rails
according to EN 50022-35. The device must be
mounted horizontally (input terminal blocks facing
downwards).
Installation Dimensions
–
–
–
OU
–
TD
C
MINI POWER
+
24 +
V4
D
A
OC
K
22
.5
-28
V D.5
C
DC
OK
IN
AC
1
L(+ 00-2
) N 40
(-) V
50 mm
(1.969 in.)
67.5 mm
(2.657 in.)
Installation depth 106 mm (4.173 in.) (+ DIN rail)
114.5 mm (4.508 in.)
106 mm (4.173 in.)
–
–
–
+
+
DC
OK
199 mm (7.835 in.)
OUT DC 24 V 4A
99 mm (3.898 in.)
MINI POWER
22.5-28.5
V DC
DC
OK
IN AC 100-240 V
L(+) N(-)
50 mm
(1.969 in.)
Mounting:
Place the module with the DIN rail guideway on the
top edge
of the DIN rail and then snap it
downwards
.
Removal:
Release the snap-on catch using a screwdriver and
then detach the module from the
bottom edge
of the
DIN rail.
Mounting
PHOENIX CONTACT page 5 of 8
+
+
D
OK C
–
–
To ensure sufficient convection, we
recommend a minimum spacing of 5 cm
(1.969 in.) to other modules above and
below the device.
INP
UT
0V
:
AC 00-24 z
1 0H
50-6ge:
n
Ra 64V
-2 .7A
85 -0
1.6
:
V
DC 0-350A
9 -0.4
1.3
UT
TP
OU
C
VD
24
±
1%
4A
C/4
4D
C/2
40A
7
00-2
83
S-1
29 38
I-P
.:
E
UR
MIN
r No
ply
AT
e
ER
Ord
r Sup
MP
TE
we
25
Po
–
°C
60
+
0
°F
5 … 14
-2 …+
3
-1
ON
ATI Y
RM LOG
INFO NO NT
CH E
TE UIPM
EQ
PR
AP
AL
OV
U
LIST
ED
s
on
c ti s
tr u a in
in s m
m
o n to
a ti n g
t.co
ta ll c ti
tac
in s n n e
on
ad c o
ixc
R efo re
en
o
be
.ph
IAL
TR
US L
INDNTRO NT
E
COUIPM
EQD8
1Y
S
u
ww
nte
w.i
rfa
ce
Figure 05
Figure 06
Removal
Figure 07