KILOVAC
CAP120 HIGH-VOLTAGE
CONTACTORS
COMPACT, HERMETICALLY SEALED FOR HARSH ENVIRONMENTS
AND RATED FOR 150 A, 400 TO 600 VDC
AEROSPACE, DEFENSE & MARINE
/// KILOVAC CAP120 CONTACTORS
KILOVAC
CAP120 CONTACTORS
Single Pole Hermetically Sealed 150 Amp DC Contactors
Designed for harsh environments and loads, the new Kilovac CAP120
contactor from TE Connectivity (TE) offers exceptional performance
for a device this small and light. A reduced-size version of our popular
MAP and CAP series contactors, the CAP120 contactor’s small size
and light weight opens up new application possibilities for a 150 A/600
Vdc device.
High break levels—1000 A at 400 Vdc and 600 A at 600 Vdc—help
increase system flexibility and reliability.
CAP120 contactors provide reliable and long-lasting performance
in military ground, military and commercial aerospace, and
marine applications.
HERMETICALLY SEALED
• Suitable for application in harsh
and explosive environments
• No contact oxidation over periods
of non-use
PRODUCT DIMENSIONS (inches)
1.82
0.70
MOUNTING HARWARE
(NOT SUPPLIED)
M4 BOLT, LOCKWASHER, AND NUT
LOAD TERMINALS
(NOT SUPPLIED)
M5 BOLT, LOCKWASHER, AND NUT
COIL WIRES
22 AWG (M22759/11)
15 INCH LENGTH
SPACE AND WEIGHT SAVINGS
A1
A2
• Size reduced version of MAP/CAP
100 Series contactors
VERSATILE
• Bidirectional switching
• Main contacts not polarity sensitive
• Panel mount
• Not position sensitive: mounts in
any orientation
EFFICIENT
• Integrated dual-coil electronic
“cut-throat” economizer
with suppression
APPLICATIONS
• Energy storage systems
• Power distribution
• High-current battery systems
• Lithium ion battery systems
• Solar power
1.50
0.32
2.12
1.78
Coil Voltage
28 Vdc
12 Vdc
Description
CAP120ASANG
CAP120AVANG
Part No.
2-1618403-6
2-1618411-9
TE Components . . . TE Technology . . . TE Know-how . . .
AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Polamco | Raychem | Rochester | DEUTSCH
SEACON Phoenix | L.L. Rowe | Phoenix Optix | AFP | SEACON
Get your product to market faster with a smarter, better solution.
AEROSPACE, DEFENSE & MARINE
/// KILOVAC CAP120 CONTACTORS
PAGE 2
Kilovac CAP120 Contactors
Specifications
MECHANICAL/ENVIRONMENTAL
•
Shock:
11ms 1/2 sine (operating): 20 g peak
•
Sine Vibration:
25 g peak: 55 to 2000 Hz
•
Random Vibration:
13.3 g
rms
:
Hz
g
2
/Hz
15
0.002
100
0.002
450
0.12
900
0.12
2000
0.083
Schematic
A2
RED
+
BLK
_
Coil Wire:
22 AWG
M22759/11
A1
•
Operating Temperature Range:
-40°C to +85°C
•
Weight:
0.14 kg
•
Sealing:
Hermetic
Coil
+
Integrated
Economizer
with Suppression
ELECTRICAL DATA
•
•
•
•
•
•
Contact Arrangement:
SPST-NO (form X)
Voltage Rating:
600 Vdc
Current Rating:
150 A continuous
Contact Resistance:
0.6 mΩ
Contact Voltage Drop @ 150 A:
80 mV max.
Hot-Switching Performance, Resistive Load @ 600 Vdc:
100 A Make/Break: 1000 cycles
600 A Break: 5 cycles
600 A Make: 25 cycles
Hot-Switching Performance, Resistive Load @ 400 Vdc:
150 A Make/Break: 3250 cycles
1000 A Break Only: 5 cycles
Maximum Pulse Through Closed Contacts:
1250 A
Dielectric Withstanding Voltage over Life:
Terminal to Terminal: 1 mA max. @2800 V
rms
Terminals to Coil: 1 mA max. @1500 V
rms
Insulation Resistance over Life:
Terminal to Terminal: 100 MΩ @ 500 Vdc new
Terminals to Coil: 50 MΩ min. @ 500 Vdc end of life
Mechanical Life:
100,000 cycles min.
•
•
•
•
•
COIL DATA
(@ 20°C unless noted)
28 Vdc
Contactors
Coil Voltage, nom.:
Pick Up Voltage, max. over
temperature range:
Hold Voltage, min:
Dropout Voltage:
Pickup Coil Resistance:
Hold Coil Resistance:
Coil Inrush Current @ 28 Vdc nom.:
Hold Current @28 Vdc
Coil Inrush Time, max.:
Operate Times:
Operate Time:
Operate Bounce:
Release Time:
Coil Suppression (max.)
8 ms
3 ms
5 ms
42 V
15 ms
5 ms
5 ms
42 V
28 Vdc
16 Vdc
12 Vdc
6 Vdc min.
6.5
Ω
200
Ω
4.5 A
0.15 A
100 ms
12 Vdc
Contactors
12 Vdc
8.5 Vdc
7 Vdc
7 Vdc max.
2.5
Ω
51
Ω
4.5 A
0.25 A
100 ms
AEROSPACE, DEFENSE & MARINE
/// KILOVAC CAP120 CONTACTORS
PAGE 3
LET’S CONNECT
We make it easy to connect with our experts and are ready to
provide all the support you need. Just call your local support number or visit
www.te.com/industrial to chat with a Product Information Specialist.
Technical Support
te.com/support-center
North America
North America (Toll)
EMEA/South Africa
EMEA (Toll)
India (Toll-Free)
+1 800 522 6752
+1 717 986 7777
+800 0440 5100
+31 73 624 6999
+800 440 5100
Asia Pacific
Japan
Australia
New Zealand
+86 400 820 6015
044 844 8180
+61 2 9554 2695
+64 (0) 9 634 4580
te.com/cap120
Kilovac, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd.
family of companies. Other products, logos, and company names mentioned herein may be trademarks of their
respective owners.
While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein
constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee
that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right
to make any adjustments to the information contained herein at any time without notice. All implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability
or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only
and are subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
© 2016 TE Connectivity Ltd. family of companies All Rights Reserved.
1-1773889-4 08/16
AEROSPACE, DEFENSE & MARINE
/// KILOVAC CAP120 CONTACTORS
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