Contacts
and Tools
Series 79 Micro-Crimp
Section B: Contacts and Tools
Adapter for Crimping #20 AWG Wire to Size #23 Series 79 Contacts
A
B
#20 AWG Wire Adapter
Size #22 AWG wire is the largest wire size that fits standard size 23 contacts. Use this adapter to
attach larger #20 gage wire. First, crimp wire to adapter, then crimp the adapter into the size #23
contact. Adapters are made of tellurium copper alloy #1452, and are gold plated. Crimp with
M22520/1-01 tool and 809-138 (Daniels TH653) positioner. These adapters cannot be removed
from connectors.
Adapter
Size
#22-20
Wire Size
#20
STD. #23 PIN
Part Number
809-093
809-093
Tool
Code
I, K
#20 AWG
WIRE
C
D
E
F
G
H
INDEX
INDEX
#16 Socket Contact
.031/.026
0.8/0.7)
.160 (4.1)
.048/.040
1.2/1.0
.059 (1.5) MAX
.430 (10.9)
MAX
Size #16 Power Contacts, Crimp Termination
#16 Pin Contact
Standard size #16 contacts accept #16 to #20 AWG wire. At rated test current of 13 amps, the maximum
voltage drop is 74 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk
packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
Color Band
Contact
Military Part
Tool
Type
Wire Size Part Number
Number
1st
2nd
3rd
Code
Pin
#16 – #20
809-110
Yellow I. J
M39029/58-364
Orange Blue
Socket
#16 – #20
809-111
M39029/57-358
Orange Green Gray I, J
.531 (13.49)
REF
.103 (2.62)
MAX
.518 (13.16)
REF
.103 (2.62)
MAX
Ø
.0635 (1.613)
.0616 (1.562)
.068 (1.73)
.066 (1.68)
.130 (3.30)
MAX
Ø
.113 (2.87)
MAX
.068 (1.73)
.066 (1.68)
.130 (3.30)
MAX
Size #12 Power Contacts, Crimp Termination
#12 Pin Contact
Standard size #12 contacts accept #12 to #14 AWG wire. At rated test current of 23 amps, the maximum
voltage drop is 63 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE AS39029. Contacts are bulk packaged.
Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
Color Band
Contact
Military Part
Tool
Type
Wire Size Part Number
Number
1st
2nd
3rd
Code
Pin
#12 – #14
809-112
Green I, J
M39029/58-365
Orange Blue
Socket
#12 – #14
809-113
M39029/57-359
Orange Green White I, J
.531 (13.49)
REF
.151 (3.84)
MAX
.518 (13.16)
REF
.151 (3.84)
MAX
#12 Socket Contact
Ø
.095 (2.41)
.093 (2.36)
.102 (2.59)
.098 (2.49)
.182 (4.62)
MAX
Ø
.161 (4.09)
MAX
.102 (2.59)
.098 (2.49)
.182 (4.62)
MAX
© 2009 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
Rev. 04-July-2009
B-4
Series 79 Micro-Crimp
Section B: Contacts and Tools
Size #16 Coaxial Contacts, Crimp Termination
These #16 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the
outer contact 12 amps. DWV voltage rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts
are packaged individually and are unassembled with instruction sheet. One contact consists of outer
contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are
gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz.
5000 megohm insulation resistance.
Type
Pin
Pin
Socket
Socket
#16 Pin Contact
#16 Socket Contact
Part Number
RG174, RG316, RG179
809-114
RG178
809-115
RG174, RG316, RG179
809-116
RG178
809-117
Cable Size
Military Part
Number
M39029/76-424
M39029/76-425
M39029/78-432
M39029/78-433
Color Band
1st
2nd
3rd
Yellow Red
Tool
Code
Yellow A, E, L, M
Yellow Red
Green A, E, L, M
Yellow Orange Red
A, E, L, M
Yellow Orange Orange A, E, L, M
.570 (14.48)
MAX
.130 (3.30)
MAX
.560 (14.22)
MAX
.130 (3.30)
MAX
Ø
.0635 (1.613)
.0616 (1.562)
SHIELD CRIMP
SLEEVE
Ø
.113 (2.87)
MAX
SHIELD CRIMP
SLEEVE
Size #12 Coaxial Contacts, Crimp Termination
#12 Pin Contact
These #12 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the
outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts
are packaged individually and shipped unassembled with instruction sheet. One contact consists
of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer
contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up
to 700 MHz. 5000 megohm insulation resistance.
Type
Pin
Pin
Socket
Socket
#12 Socket Contact
Military Part
Cable Size
Part Number Number
RG174, RG316, RG179
809-118
M39029/28-211
RG180
809-119
M39029/28-409
RG174, RG316, RG179
809-120
M39029/27-210
RG180
809-121
M39029/27-402
Color Band
1st
2nd
3rd
Red
Yellow Black White
Red
Brown Black
Yellow Black Red
Tool
Code
A, G, N, O
A, G, N, O
A, G, N, O
Brown Brown A, G, N, O
.570 (14.48)
MAX
.182 (4.62)
MAX
.560 (14.22)
MAX
.182 (4.62)
MAX
Ø
.095 (2.41)
.093 (2.36)
SHIELD CRIMP
SLEEVE
Ø
.161 (4.09)
SHIELD CRIMP
SLEEVE
© 2009 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
Rev. 04-July-2009
B-5
Contacts
and Tools
A
B
C
D
E
F
G
H
INDEX
INDEX
Contacts
and Tools
Series 79 Micro-Crimp
Section B: Contacts and Tools
Size #12, 50 Ohm Matched Impedance Coaxial Contacts
A
B
C
D
#12 Socket Contact
#12 Pin Contact
These contacts offer improved frequency response compared to standard coaxial contacts above.
VSWR is 1.32:1 at 3GHz . Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 dB maximum.
Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea
level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with
instruction sheet. One contact consists of outer contact , fluorocarbon dielectric, inner contact and
shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. 5000 megohm insulation
resistance. Terminate crimp type coaxial center contact with hand tool 809-128 (Daniels MH992).
Terminate cable braid to contact with 809-129 (Daniels HX4) parallel action crimp tool and 809-120
(Daniels Y196) hex die.
Contact
Type
Pin
Pin
Pin
Pin
Socket
Socket
Socket
Socket
Part Number
RG178
809-123
M17/113-RG316
852-016-01
M17/152-00001(RG316DS)
852-016-02
TFLEX-405
852-018
RG178
809-122
M17/113-RG316
852-015-01
M17/152-00001(RG316DS)
852-015-02
TFLEX-405
852-017
Cable Type
Termination
Crimp
Crimp
Crimp
Solder
Crimp
Crimp
Crimp
Solder
Fig.
1
1
1
2
3
3
3
4
Tool Code
B, F, P, Q
B, H, P, Q
B, H, P, Q
(No Tool)
B, F, P, Q
B, H, P, Q
B, H, P, Q
(No Tool)
.570 (14.48) MAX
.570 (14.48) MAX
.300/.295
(7.62/7.49)
.151/.148
(3.84/3.76)
.182/.179
(4.62/4.55)
SOLDER
HOLE
E
Ø.095/.093
(2.41/2.36)
.300/.295
(7.62/7.49)
.151/.148
(3.84/3.76)
.182/.179
(4.62/4.55)
Ø.095/.093
(2.41/2.36)
F
G
H
INDEX
INDEX
.161/.158
(4.09/4.01)
SKT TO MATE WITH
.0205/.0195
(0.521/0.495) PIN
.033/.029
(0.83/0.74)
CRIMP
FERRULE
SKT TO MATE WITH
.0205/.0195
(0.521/0.495) PIN
Figure 1
.560 (14.22) MAX
.289/.279
(7.34/7.09)
.151/.148
(3.84/3.76)
Ø.182/.179
.161/.158
(4.62/4.55) (4.09/4.01)
Ø .0205/.0195
(0.521/0.495)
Figure 2
.033/.029
(0.83/0.74)
.560 (14.22) MAX
.289/.279
(7.34/7.09)
.151/.148
(3.84/3.76)
Ø.182/.179
(4.62/4.55)
SOLDER
HOLE
Ø .0205/.0195
(0.521/0.495)
.033/.029
(0.83/0.74)
CRIMP
FERRULE
.033/.029
(0.83/0.74)
Figure 3
Figure 4
© 2009 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
Rev. 04-July-2009
B-6
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