Electrical Interconnect Products
200˚ MiniSeal High-Performance, Immersion-Resistant Crimp Splices
Product Facts
Immersion-resistant crimp
splices while meeting all
requirements of
SAE-AS-81824/1 (modified
for 200˚C applications)
■
Small size
■
Light weight
■
Transparent heat-shrinkable
insulation sleeve provides
environmental protection
and strain relief
■
Splices provide sealing to
unetched wire insulations
■
No need to staffer wire
splices
■
In-line nickel plated sealed
crimp splices for 200˚C
applications were devel-
oped for the growing needs
of high temperature appli-
cations in the aerospace
and defense industry.
200˚C MiniSeal crimp
splices provides the small-
est, lightest, and the most
environmental-resistant
splices available, while
meeting all requirements of
SAE-AS81824/1 (modified
for 200˚C applications).
Applications
MiniSeal wire-to-wire splic-
ing products are ideal for
aerospace and defense
applications where perform-
ance, reliability or size
reduction is essential.
Designed to provide an
immersion resistant in-line
splice on 1:1 wires for the
following: wire range from
26 AWG to 12 AWG;
nickel-plated conductors
and insulation rated for at
least 135˚C.
Available in:
Americas
Europe
Asia Pacific
■
■
■
8-28
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Electrical Interconnect Products
200˚ MiniSeal High-Performance, Immersion-Resistant Crimp Splices
(Continued)
Product Characteristics
Material
Insulation
Crimp splicer
Meltable rings
Typical Performance
Voltage drop
Tensile strength
Dielectric strength
Temperature rating
Insulation resistance
Heat-shrinkable, transparent blue, radiation cross-linked
modified fluoropolymer
Base Metal: Copper alloy 101 or 102 per ASTM B75
Plating: Nickel per SAE AMS-QQ-N-290
Color Code: see table below
Environment resistant modified thermoplastic fluoroelastomer
Color: Light blue
6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire
Exceeds strength of conductor
2.5 kV
-55˚C to 200°C [-67°F to 392°F]
5000 megohms
Specifications/Approvals
Series
D-200
Military
Meets the requirements of SAE-AS-81824
Part Numbers
Part No.
D-200-82
D-200-83
D-200-84
Color Code
Red
Blue
Yellow
Part Number
D17660-000
A36675-000
C60253-000
Product Dimensions
I.D.*
a. min
øA
øB
b. max
2.16 (0.085)
1.27 (0.050) 2.03 (0.080)
D-200-82
A
0.64 (0.025)
1.14 (0.045) 1.91 (0.075)
2.79 (0.110)
1.75 (0.069) 2.70 (0.106)
D-200-83
A
0.64(0.025)
1.63 (0.064) 2.57 (0.101)
4.32 (0.170)
2.60 (0.102) 3.89 (0.153)
D-200-84
A
0.64 (0.025)
2.46 (0.097) 3.73 (0.147)
*I.D.: a- As received; b- After unrestricted recovery thru meltable insert.
Product
Name
Product
Rev.
Crimp Splicer
C
12.95 (0.510)
12.45 (0.490)
14.86 (0.585)
14.35 (0.565)
14.86 (0.585)
14.35 (0.565)
D
6.22 (0.245)
5.72 (0225)
7.11 (0.280)
6.60 (0.260)
7.11 (0.280)
6.60 (0.260)
E
max.
0.38
(0.015)
0.51
(0.020)
1.27
(0.050)
Color
Code
Red
Blue
Yellow
8
Electrical Interconnect Products
Product
Name
D-200-82
D-200-83
D-200-84
MIL Spec
Equivalent Size
M81824/1-1
M81824/1-2
M81824/1-3
Wire
Range
26-20
20-16
16-12
Wgt. Lbs/Mpc
max.
1.02
1.61
2.72
8-29
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
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