TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-192
REVISION
GIG-ARRAY
®
High Speed Mezzanine Connectors
15-40 mm Board to Board
1 of 14
AUTHORIZED BY
DATE
K
23-Jul-10
Bill Lin
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality, and reliability requirements of the GIG-ARRAY
®
High Speed Mezzanine 1.00 x 0.65 mm BGA Differential Connector System. This specification applies for
Eutectic SnPb BGA as well as Lead Free SnAgCu BGA product that meets the requirements of the
European Union Directive of Restrictions for Hazardous Substances (Directive 2002/95/EC).
2.0
SCOPE
This specification applies to the GIG-ARRAY
®
High Speed Mezzanine Differential Connector, which
provides for interconnection of parallel printed wiring boards in low power applications.
3.0
GENERAL
PARAGRAPH
1.0
2.0
3.0
4.0
5.0
5.1
5.2
5.3
5.4
6.0
7.0
8.0
9.0
9.1
9.2
9.3
9.4
9.5
9.6
TITLE
Objective
Scope
General
Applicable Documents
Requirements
Qualification
Material
Finish
Design and Construction
Electrical Characteristics
Mechanical Characteristics
Environmental Conditions
Quality Assurance Provisions
Equipment Calibration
Inspection Conditions
Sample Quantities and Description
Acceptance
Qualification Testing
Requalification Testing
4.0
APPLICABLE DOCUMENTS
4.1 DRAWINGS & APPLICATION NOTE
4.1.1
296 Position Connectors
55720
10026804
10060911
10055143
55700
55727
10054784
10096468
55701
10081497
Plug, 10mm
Plug, 12mm
Plug, 13mm
Plug, 13mm
Plug, 15mm
Plug, 20mm
Plug, 25mm
Plug, 25mm
Receptacle, 5mm
Receptacle 11mm
GS-01-001
Copyright FCI
Form E-3334
Rev F
PDM: Rev:K
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-192
REVISION
GIG-ARRAY
®
High Speed Mezzanine Connectors
15-40 mm Board to Board
2 of 14
AUTHORIZED BY
DATE
K
23-Jul-10
Bill Lin
CLASSIFICATION
UNRESTRICTED
10060913
200 Position Connectors
55737
10026802
10060910
10055142
55738
55739
10054783
10096467
55740
10081496
10060912
4.1.2
Application Specification: GS-20-016
Receptacle, 15mm
Plug, 10mm
Plug, 12mm
Plug, 13mm
Plug, 13mm
Plug, 15mm
Plug, 20mm
Plug, 25mm
Plug, 25mm
Receptacle, 5mm
Receptacle 11mm
Receptacle, 15mm
4.2
OTHER STANDARDS AND SPECIFICATIONS
4.2.1 UL-94: Flammability
4.2.2 EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
4.2.3 ASTM B194: Beryllium Copper Alloy
4.2.4 ANSI/J-STD-005: Requirements for Soldering Pastes
4.2.5 ANSI/J-STD-004: Requirements for Soldering Fluxes
4.2.6 ASTM B827-92: Flowing mixed gas Corrosion Test
4.2.7
ANSI-J-002: Solderability Tests for Component Leads, Terminations, Lugs, Terminals & Wires
(paragraph 3.4.2 Steam Aging)
4.2.9 8EIA-638 - Surface Mount Solderability Test
4.3
FCI SPECIFICATIONS
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
Copyright FCI
Form E-3334
Rev F
GS-01-001
BUS-15-002/M
BUS-16-007
BUS-16-831
BUS-16-068
BUS-15-005/H
GES-14-777
Nickel Plating
Beryllium Copper Strip
High Strength Copper Alloy
Liquid Crystal Polymer
Gold Plating
Packaging of GIG-ARRAY
®
Product
PDM: Rev:K
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-192
REVISION
GIG-ARRAY
®
High Speed Mezzanine Connectors
15-40 mm Board to Board
3 of 14
AUTHORIZED BY
DATE
K
23-Jul-10
Bill Lin
CLASSIFICATION
UNRESTRICTED
4.3.7
4.3.8
4.3.9
4.3.10
4.3.11
4.3.12
4.3.13
4.3.14
4.3.15
5.0
BUS-19-125
BUS-03-108
BUS-03-117
BUS-03-110
BUS-03-111
BUS-03-113
GES-18-015
GES-31-002
BUS-03-601
MEG Array Connector 3 Point Bend Test Procedure
Cross talk Test Methods
Eye Pattern Measurement
Characteristic Impedance
Propagation Delay Measurements
Inductance Measurement
Product Quality Plan
Workmanship STD & Insp. Instruction
Current Rating
REQUIREMENTS
5.1
QUALIFICATION Connectors furnished under this specification shall be products that are
capable of meeting the qualification test requirements specified herein.
MATERIAL The material for each part shall be as specified herein, or equivalent. Substitute
material shall meet the performance requirements of this specification.
5.2.1 Receptacle Terminal The base material shall be high strength copper alloy strip.
5.2.2 Plug Terminal The base material shall be high strength copper alloy strip.
5.2.3 Plug and Receptacle Insulator Housing The insulators shall be molded using liquid
crystal polymer that is rated 94V-0 or better in accordance with UL-94.
5.2.4 Solder Balls alloy 63 Tin/37 Lead or Lead Free 95.5Sn/4Ag/.5Cu
5.2.5 Solder Paste Modified low resin content, no clean, with 63SN/37PB solder or Lead Free
95.5Sn/4Ag/.5Cu solder.
5.3
FINISH
5.3.1 The plug and receptacle terminals shall be plated to meet the requirements of this
product spec.
DESIGN AND CONSTRUCTION The connector shall be a multi-piece assembly having an
array of contacts with solder balls attached, for installation on surface mount printed wiring
boards or flexible circuits.
5.4.1 Mating. The connector shall be capable of mating and unmating manually without the
use of special tools.
5.2
5.4
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:K
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-192
REVISION
GIG-ARRAY
®
High Speed Mezzanine Connectors
15-40 mm Board to Board
4 of 14
AUTHORIZED BY
DATE
K
23-Jul-10
Bill Lin
CLASSIFICATION
UNRESTRICTED
6.0
ELECTRICAL CHARACTERISTICS
6.1 Contact Resistance, Low-Level (LLCR) - The initial LLCR and delta LLCR after environmental
exposure of signal contacts and ground circuits shall not exceed (See Below), when measured in
accordance with EIA 364-23. The following details shall apply:
a)
15 mm mated height
18 mm mated height
20 mm mated height
25 mm mated height
28 mm mated height
30 mm mated height
35 mm mated height
40 mm mated height
Method of Connection
Test Voltage
Test Current
Delta LLCR
Sample Size
20 milliohms
23 milliohms
24 milliohms
28 milliohms
31 milliohms
32 milliohms
36 milliohms
40 milliohms
Attach current and voltage leads as shown in Figure 1.
20 millivolts DC max open circuit
Not to exceed 100 milliamperes.
3% maximum >5 m
Ω,
1% maximum >10mΩ and none >50mΩ.
500 mated signals minimum and 250 mated ground pairs min.
FIGURE 1
LLCR Measurement Points
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:K
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-192
REVISION
GIG-ARRAY
®
High Speed Mezzanine Connectors
15-40 mm Board to Board
5 of 14
AUTHORIZED BY
DATE
K
23-Jul-10
Bill Lin
CLASSIFICATION
UNRESTRICTED
6.2 Insulation Resistance - The insulation resistance of mated connectors shall not be less than 5000
megohms (1000 megohms after environmental exposure) when measured in accordance with EIA
364-21. The following details shall apply:
a)
b)
c)
Test Voltage - 500 volts DC.
Electrification Time – 60 seconds minimum.
Points of Measurement - 10 signal-signal pair and 10 signal-to-adjacent ground contacts shall
be tested in each mated connector pair.
6.3 Dielectric Withstanding Voltage - There shall be no evidence of arc-over, insulation breakdown, or
excessive leakage current (> 1 milliampere) when mated connectors are tested in accordance with
EIA 364-20. The following details shall apply:
a)
b)
c)
d)
Test Voltage - 500 volts DC.
Test Duration - 60 seconds minimum.
Test Condition - 1 (760 Torr - sea level).
Points of Measurement - 10 signal-signal pair and 10 signal-to-adjacent ground contacts shall
be tested in each mated connector pair.
6.4 Current Rating - The temperature rise above ambient shall not exceed 30
°C
at any point in the
system when all contacts in three adjacent wafers are powered with up to 1.00 ampere and 3.5
amps for 3 contacts in the same area. The following details shall apply:
a) Ambient Conditions - Still air at 25 ± 5°C.
b) Reference - BUS-03-601.
c) Plot temperature rise vs. current per BUS-03-601.
d) Plug and receptacle connectors shall be soldered to boards. When the connectors are mated,
the board traces shall serially interconnect all the signal and ground contacts of three adjacent
wafers.
e) Thermocouple shall be located near the interface of the center contact on the center wafer.
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:K
STATUS:
Released
Printed: Nov 28, 2010
.
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