Multi-Deck Rotary Switches
SERIES 53, 57 and 59
1.125" Diameter, 1/4 Amp
FEAtuRES
• Smallest Diameter Rotary Switch
with this Number of Positions and
Current Capacity
• Military Qualified MIL-DTL-3786/36
• Gold-plated Contact System
Compatible with Logic Circuitry
DIMENSIONS
in inches (and millimeters)
Military Style
Ser. 53—1.281 (32,54)
Ser. 57 & 59—
1.125 ± .010 (28,58 ± 0,25)
.250 ± .020
(6,35 ± 0,51)
C
L
45°
C
OF BUSHING
L
KEYWAY
C
OF POSITION
L
NO. 1
.250 + .001
–.002 DIA.
(6,35 + 0,03
–0,05)
BUSHING KEYWAY
.066 ± .002 (1,68 ± 0,05) WIDE
BY .036 ± .003 (0,91 ± 0,08)
DEEP FROM A .375 (9,53) DIA.
1.000 (25.4) SER. 57 & 59
1.156 (29.36) SER. 53
± .010 (0,25)
Rear views
shown with circuit
diagrams
.437
±.020
(11,10
±0,51)
.437
±.020
(11,10
±0,51)
DIM. A
+ .046 (1,17)
– .020 (0,51)
DIM. B REF. STUD
PROJECTION
.219 ± .004
C
L
(5.56 ± 0,10)
SEE
CIRCUIT
DIAGRAM
MILITARY NUMBERS MARKED HERE
INTEGRAL ASSEMBLY NUT. DO NOT REMOVE.
3/8-32 UNEF-2A THREAD
Approx.
Weight
Grams
110
120
130
140
150
160
Rotary Switches
No. of
Decks
1
2
3
4
5
6
Dimension
A
.916 (23,27)
1.249 (31,72)
1.582 (40,18)
1.915 (48,64)
2.248 (57,10)
2.831 (71,91)
Dimension
B
.032 (0,81)
.032 (0,81)
.032 (0,81)
.032 (0,81)
.032 (0,81)
.281 (7,14)
Approx.
Weight
Grams
50
60
70
80
90
100
No. of
Decks
7
8
9
10
11
12
Dimension
A
3.164 (80,37)
3.497 (88,82)
3.830 (97,28)
4.163 (105,74)
4.496 (114,20)
4.829 (122,66)
Dimension
B
.281 (7,14)
.281 (7,14)
.281 (7,14)
.281 (7,14)
.281 (7,14)
.281 (7,14)
Non-turn Washer Detail D
.375 ± .005
(9,53 ± 0,13)
Mounting Hardware: Two mounting nuts, .094" (2,39) thick by .562" (14,27) across flats, one internal tooth lockwasher
and one non-turn washer (see detail D for dimensions), are supplied with switch.
Grayhill part number and date code marked on detent cover label. Customer part number marked on request. Military
part number marked when required.
.125
± .003
(3,18
± 0,08)
STyLE M—.187 (4,75)
STyLE HS—.125 (3,18)
± .010 (0,25)
.032 ± .003
(0,81 ± 0,08)
StANDARD StyLE
MILItARy QuALIFIED
The line drawings shown above are applicable
to the Style M and Style HS. The only difference
The Series 53, 57 and 59 rotary switches are between the two is the length of the tab of the
all military type switches. Grayhill manufactures non-turn washer. The shorter tab for the HS is
these switches in two styles: M and HS. Style explained in the following paragraph.
M is unsealed and is not qualified; Style HS is
shaft and panel sealed and
is
qualified. The The Series 53, 57 and 59 Style HS rotary switches
non-qualified Style M can be regarded as our are qualified to MIL-DTL-3786/36. The Style HS
Standard Style for types of switches. Although is shaft and panel sealed. The panel is sealed by
it is not qualified, Style M is constructed of the an O-ring at the base of the bushing. The shaft
same military grade materials and will provide is sealed by an O-ring inside the bushing. These
comparable performance in all areas. For seals do not alter the dimensions shown in the
example, the Style ‘M’ switches, in addition to line drawings when the switch is mounted.
the electrical ratings listed elsewhere in these
pages, will meet the following requirements of A non-turn washer, supplied with the mounting
hardware, may be used with the Style HS
MIL-DTL-3786:
Moisture Resistance: Medium and High Shock; switches. It is suggested that the non-turn washer
Vibration (10 to 500 cps); Thermal Shock (-65 be mounted in the following manner to preserve
°C to 125 °C); Salt Spray; Explosion; Terminal the seal: from the front of the panel into a hole
Strength (pull, 2 lbs. minimum); and Stop Strength that does not go through the panel.
(15 pound-inches minimum).
The qualification of the Series 53, 57 and
59 rotary switches does not extend to all
possible combinations listed in the Choices
and Limitations chart. The limitations on the
qualification are described in the chart shown
below.
Standard variations, such as shaft and/or
bushing length, etc., that do not affect switch
performance can also be marked as qualified
product. For complete details contact Grayhill.
Military qualified Series 53, 57 and 59 Style HS
rotary switches may be ordered by the M’ number
‘
listed in MIL-DTL-3786/36 or by the Grayhill part
number. Military style switches will be marked
to the specification.
Style HS Switches are MIL-DtL-3786/36
Qualified for the Following Characteristics
Series
53
57
59
Max. No.
of Decks
5
5
5
Max. No.
Poles/Deck
8
4
5
Max. No.
total Poles/Switch
24
20
20
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CIRCuIt DIAGRAMS: Series 53
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
Rear View
1.350 ± .015
(34,29 ± 0,38)
OVER TERMINALS
22
21
20
23
19
24
15° Angle
of throw
C10
18 19 20
17
C8
C11
SEE NOTE
16
21
15
22
7.5°
23 C12
C7 14
Note:
Common location for a single pole per
13
24
deck switch. For common location on
12
1
multipole switches see circuit diagrams.
C
OF POSITION #1
L
C6 11
2 C1
10
3
9
4
37.5°
C2
8 7 6 5
terminal Detail
C5
C4
C3
C
OF BUSHING
L
KEYWAY
C9
FIVE OR SIX POLE
SEVEN OR EIGHT POLE
NINE THRU TWELVE POLE
.034 ± .003
(0,86 ± 0,08)
CIRCuIt DIAGRAMS: Series 59
Rotary Switches
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
C3
10
9
8
7
12 13 14
11 12 13 14
11
15 C2
15
10
16
16
9
17
17
8
C2
18
18
7
C4
19
19
6
6
6
45
20
20
20
5
5
5
C1
4 3 2 1 C1
4 3 2 1
4 3 2 1
C
C
18
C
OF BUSHING
L
L
C1
L
KEyWAy
ONE POLE
TWO POLE
THREE OR FOUR POLE
C
OF POSITION
L
NO. 1
C7
C6
C4
12 13 14
11 12 13 14 C8
11
15
15
C3 10
C5 10
16
16
9
9
C5
8
8
17 C9
17
18
18
C4 7
7
19
6
6
19 C10
5
20
20
5
C2
C3
4 3 2 1
4 3 2 1
C1
C
C1
C
L
C2
L
15
16
17
18
19
10
9
8
7
11 12 13 14
Rear View
1.190 ± .015
(30,23 ± 0,38)
OVER TERMINALS
18
17
19
20
SEE NOTE
Note:
Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
FIVE POLE
SIX THRU TEN POLE
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
4
GRAyHILL
LA GRANGE
ILLINOIS
18° Angle
of throw
SEE
DETAIL
15
16
14
13
12
1
1
5
4
3
3
2
2
1
1
THREE POLE
FOUR POLE
.068 ± .005
(1,73 ± 0,13)
6
GRAyHILL
LA GRANGE
ILLINOIS
14 15 1617
13
18
12
19
11
20
10
21
9
22
8
23
24 45˚
7
6
5 4 3 2 1 C1
151617
18
19
20
21
22
23
24
6
5 4 3 2 1
C
C1
L
C
OF BUSHING
1
7 /
2
˚
L
KEYWAY
ONE POLE
TWO POLE
C
OF
L
POSITION
NO. 1
C4
C5
C6
C5
1415 1617
14 151617
13
18
18
13
C4 12
19 C7
12
19
11
C3 11
20
20
10
21
10
21
9
22
9
22
23
8
23 C6 C3 8
7
7
24 C8
24
6
1
6
1
5 4 3 2
5 4 3 2
C
C
C2
L
L
C1
C2
C1
12
11
10
9
8
7
13 14
C2
C3
14 151617
14151617
13
13
18
18
C4
12
12
19
19
11
20 C3 11
20
10
10
21
21
9
9
22
22
8
8
23
23
7
7
24
24
C2
6
6
5 4 3 2 1
C
5 4 3 2 1
C
L
C1
L
C1
C2
SEE
DETAIL
18
17
16
15
14
13
12
10
9
8
11
7
10
9
8
7
6
5
Multi-Deck Rotary Switches
CIRCuIt DIAGRAMS: Series 57
Switch is Viewed From Shaft End and Shown in Position No. 1.
Note: All common terminals are located above base terminals as shown.
9
8
7
6
5
4
3
10 11
12
13
14
15
16
1 C1
2
11-15°
7
6
5
C1
4
3
2
8
9
10 11
12 C2
13
14
15
16
1
C
L
14
11
Rear View
1.190 ± .015
(30,23 ± 0,38)
OVER TERMINALS
12
10
9
8
6
5
C2
4
3
2
1
C1
15
16
C
L
C3
7
6
5
4
C2
3
2
1
C1
15
16 C8
C
L
SEE NOTE
Note:
Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
THREE OR
FOUR POLE
FIVE THRU
EIGHT POLE
SPECIFICAtIONS
Electrical Ratings
General
Switch rating for break before make
contacts.
Voltage: As listed in the chart.
Rotary Switches
Contact Resistance:
50 milliohms maximum
(20 milliohms initially).
Insulation Resistance:
1,000 megohms
minimum between mutually insulated parts.
Voltage Breakdown: 500
ac minimum between
V
mutually insulated parts. These switches will
carry 4 amperes with a maximum contact
temperature rise of 20°C. If the life limiting
characteristics are less critical than those shown
above or if elevated temperatures or reduced
pressures are involved, Grayhill can predict the
switch life for the application.
Materials and Finishes
CURRENT MILLIAMPS
400
VOLTAGE 115 VAC
300
200
100
0
0
5
10
15
20
25
CyCLES x 1,000
Electrical Ratings
Military Qualified
The Series 53, 57 and 59 Style HS, Rotary
Switches have been tested to make and break
the following loads as stated in MIL-DTL-3786/36:
70,000 ft. altitude for 10,000 cycles: 10mA,
28 Vdc, inductive (250 mH); 50 mA, 28 Vdc,
resistive; 20 mA, 115 Vac, resistive. Atmospheric
pressure, 125°C for 10,000 cycles: 25 mA,
28 Vdc inductive (250 mH); 75 mA, 28 Vdc,
resistive; 50 mA, 115 Vac resistive. Atmospheric
pressure, 25°C for 10,000 cycles: 75 mA,
28 Vdc, inductive (250 mH); 250 mA, 28 Vdc
resistive; 150 mA, 115 Vac, resistive. Life limiting
criteria for these loads are:
Contact Resistance: 50 milliohms maximum.
Dielectric Strength:
500 ac (350 ac—reduced
V
V
pressure).
Insulation Resistance:
1,000 megohms
minimum. These switches also meet MIL-DTL-
3786/36 for moisture resistance, medium and
high shock, vibration, thermal, thermal shock,
salt spray, explosion, terminal strength and
stop strength.
CURRENT MILLIAMPS
400
300
30 VDC RESISTIVE
200
100
0
30 VDC
INDUCTIVE
0
5
10
15
20
25
Cover, Base, Spacer and Rotor Mounting
Plate: Diallyl per (MIL-M-14) ASTM-D-5948
Mounting Bushing: Brass, tin/zinc-plated.
Shaft, Stop Pins, Retaining Rings, through
Bolts, Shaft Extension, Stop Arm, thrust
Washers, Lockwashers, Nuts, Non-turn
Washer, Cover Plate and Rear Support
Plate: Stainless steel
Detent Balls:
Steel, nickel-plated
Detent Springs: Tinned music wire
Rotor Contact:
Silver alloy, gold-plated
.00001" minimum.
terminals and Common Plate Including
Solder Lug:
Brass, gold plate .00002"
minimum over silver plate .0003" minimum.
Panel Seal: Silicone rubber.
Shaft Seal: O-ring per MIL-M-5516B.
Mounting Nut, Lock Washer: Brass, tin/zinc-
plated or stainless steel.
Additional Characteristics
CyCLES x 1,000
Curve data based on test data conducted at
sea level, 25°C and relative humidity. Cycle
equals 360° rotation and 360° return. Cycling
rate is 10 cycles per minute. The curves shown
are typical load life curves for a Series 53M,
57M and 59M Rotary Switch. They show the
number of cycles of rotational life that can be
expected for the voltages, currents and types
of loads shown. Thus, with a 250 milliamperes,
30 Vdc resistive load, 10,000 cycles of life can
be expected. Life limiting or failure criteria for
these curves are:
Rotational torque: 20-80 in-ozs., depending
on the number of poles per deck and the
number of decks.
Contacts:
Shorting or non-shorting wiping
contacts with over 100 grams of contact
force.
Shaft Flat Orientation:
Flat opposite
contacting position pole #1 (See Circuit
Diagrams).
Extended Studs:
Switches of 6 decks or
more have longer studs with extra stud nuts for
recommended double end mounting.
terminals:
Switch is provided with full
complement of base or position terminals
regardless of the number of active positions.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
3
2
C4 8
13 C7
14
4
1
C3
10 11
9
12
C4
8
13
14
7
C5
9
10 11
15
C6
12
16
GRAyHILL
LA GRANGE
ILLINOIS
22
1
/
2
° Angle
of throw
ONE POLE
C
OF BUSHING
L
KEyWAy
C
OF POSITION
L
NO. 1
TWO POLE
SEE
DETAIL
13
7
6
5
Multi-Deck Rotary Switches
CHOICES AND LIMItAtIONS
Series
Style and
Designation
Angle of
throw
Stops
terminals
Number of Decks
Shorting
Non-Shorting
01 thru 12
01 thru 12
01 thru 08
01 thru 06
01 thru 04
01 thru 03
01 or 02
01 thru 12
01 thru 12
01 thru 06
01 thru 03
01 thru 12
01 thru 12
01 thru 06
01 thru 04
01 or 02
01 thru 12
01 thru 12
01 thru 08
01 thru 06
01 thru 04
01 thru 03
01 or 02
01 thru 12
01 thru 12
01 thru 06
01 thru 03
01 thru 12
01 thru 12
01 thru 06
01 thru 04
01 or 02
Poles
Per Deck
1
2
3
4
5 or 6
7 or 8
9, 10, 11 or 12
1
2
3 or 4
5, 6, 7 or 8
1
2
3 or 4
5
6, 7, 8, 9 or 10
Number of
Positions/Pole
02 thru 24
02 thru 12
02 thru 08
02 thru 06
02 thru 04
02 or 03
02
02 thru 16
02 thru 08
02 thru 04
02
02 thru 20
02 thru 10
02 thru 05
02 thru 04
02
M = Military Style
53
HS = Military Qualified,
Shaft/Panel Seal
M = Military Style
59
HS = Military Qualified,
Shaft/Panel Seal
18°
Fixed
Solder
Lug
221/2°
Fixed
15°
Fixed
Solder
Lug
Solder
Lug
M = Military Style
57
HS = Military Qualified,
Shaft/Panel Seal
MIL Spec. provides for qualification up to and including five decks. Switches of longer length, although
not specifically qualified, are built of the same materials and are of the same construction.
ORDERING INFORMAtION
57M22–01–1–16N–F
Stop Arrangement: Use suffix only when ordering 1 pole with
maximum positions.
F = Stop between last and first positions; C = Continuous Rotation
type of Contacts: N = Non-shorting; S = Shorting
Positions Per Pole: requires 02 as a minimum to the maximum allowable
dependent on the angle of throw and poles per deck
Poles Per Deck: As limited by angle of throw
Series
Style*: Letter(s) from the Choices and Limitations chart
Rotary Switches
Angle of throw: Must agree with Series Number
Number of Decks: As limited by Choices and Limitations chart
* All rotary switches that are required to have military designated markings and testing adhering to MIL-DTL-
3786 are to be ordered by specifying the military part number identified on the appropriate slash sheet.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
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