Datasheet
HDC Series
•
Ratings of 120 A and 160 A @ 48, 72 & 150 VDC
•
LED Status Indicator
•
Heavy Duty Stud Terminals
•
AC or DC control
•
Micro Seconds Turn-On and Off times
•
Low On-State Voltage Drop
•
PWM to 1 kHz for DC Input Models
Panel Mount
PRODUCT SELECTION
Control Voltage
4.5-32 VDC
90-140 VAC
120 A
HDC60D120, HDC100D120, HDC200D120
HDC60A120, HDC100A120, HDC200A120
160 A
HDC60D160, HDC100D160, HDC200D160
HDC60A160, HDC100A160, HDC200A160
AVAILABLE OPTIONS
Series
Control Voltage
A:
90-140 VAC
D:
4.5-32 VDC
Thermal Pad
Blank:
Not Included
H:
Included
HDC
100
A
120
H
Operating Voltage
60:
7-48 VDC
100:
7-72 VDC
200:
7-150 VDC
Required for valid part number
For options only and not required for valid part number
Rated Load Current
120:
120 Amps
160:
160 Amps
OUTPUT SPECIFICATIONS
(1)
Description
HDC60x120
HDC60x160
HDC100x120
HDC100x160
7-72
100
160
160 (≤ 72 VDC)
25 (≤ 72 VDC)
2.5
470
0.15
0.56
0.36
3.5
2/0 / 67.4
225-300 (25.4-33.9)
1000
HDC200x120
7-150
200
120
17 FLA / 2 HP
120 (≤ 150 VDC)
17 (≤ 150 VDC)
2.5
1200
0.2
0.72
0.25
6.0
2/0 / 67.4
225-300 (25.4-33.9)
1000
HDC200x160
7-150
200
160
25 FLA / 3 HP
160 (≤ 150 VDC)
25 (≤ 150 VDC)
2.5
1600
0.2
0.64
0.23
4.0
2/0 / 67.4
225-300 (25.4-33.9)
1000
Operating Voltage [Vdc]
7-48
7-48
7-72
Blocking Voltage [Vdc]
60
60
100
Rated Load Current [A]
(2)
120
160
120
Rated Load Current {UL 508 Motor Controller} [FLA]
Rated Load Current {IEC 60947-4-1 DC-1} [Adc](4,
5)
120 (≤ 48 VDC)
160 (≤ 48 VDC)
120 (≤ 72 VDC)
Rated Load Current {IEC 60947-4-1 DC-3} [FLA](4,
5)
17 (≤ 48 VDC)
25 (≤ 48 VDC)
17 (≤ 72 VDC)
Minimum Load Current [mA]
2.5
2.5
2.5
Maximum Surge Current (10ms) [Adc]
360
470
360
Maximum Off-State Leakage Current @ Rated Voltage [mA]
0.1
0.1
0.15
Maximum On-State Voltage Drop @ Rated Current [VDC]
0.53
0.56
0.52
Thermal Resistance Junction to Case (Rjc) [°C/W]
0.42
0.36
0.42
Maximum On-State Resistance @ Rated Current (RDS-ON) [mOhms]
4.32
3.5
4.32
Wire Size max (solid/stranded) [AWG/ IEC mm²]
2/0 / 67.4
2/0 / 67.4
2/0 / 67.4
Output Terminal Nut Torque Range [in lb (Nm)
225-300 (25.4-33.9) 225-300 (25.4-33.9) 225-300 (25.4-33.9)
Maximum PWM (Hz)
(3)
1000
1000
1000
INPUT SPECIFICATIONS
(1)
Description
Control Voltage Range
Must Turn-Off Voltage
Minimum Input Current @ Minimum Voltage (for on-state)
Maximum Input Current @ Maximum Voltage
Nominal Input Impedance
Maximum Turn-On Time at min voltage
Maximum Turn-On Time at max voltage
Maximum Turn-Off Time at min voltage
Maximum Turn-Off Time at max voltage
Terminal Type / size in (mm)
HDC60D & HDC100D
4.5-32 VDC
4.2 VDC
23 mA
45 mA
Current Regulated
90.5 µs
8.5 µs
145 µs
330 µs
QC / 0.187 (4.75)
HDC60A & HDC100A
90-140 VAC
35 VAC
31 mA
33 mA
Current Regulated
6 ms
4 ms
9.2 ms
9.2 ms
QC / 0.187 (4.75)
HDC200D
4.5-32 VDC
4.2 VDC
23 mA
45 mA
Current Regulated
92 µs
12.0 µs
195 µs
405 µs
QC / 0.187 (4.75)
HDC200A
90-140 VAC
35 VAC
31 mA
33 mA
Current Regulated
6 ms
4 ms
9.2 ms
9.2 ms
QC / 0.187 (4.75)
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Datasheet
GENERAL SPECIFICATIONS
(1)
Description
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input/Output
Ambient Operating Temperature Range
(6)
Ambient Storage Temperature Range
Maximum Humidity
Weight (typical) lbs/grams
Housing Material
SSR Mounting Torque Range [in lbs/Nm]
Baseplate Material
Encapsulation
LED Status Indicator (Color)
Panel Mount
Parameters
2500 Vrms
10
9
Ohm
10 pF
-30 to 80 °C
-40 to 125 °C
85% non-condensing
0.75/340.2
PBT 30% GF, UL 94 V-0
18-20 (2-2.2)
Aluminum
Thermal Conductive Epoxy
(green)
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
0.38 [9.5]
1.70
[43.1]
0.79
[20.1]
0.85
[21.7]
1.12
[28.4]
LOAD SIDE
160A 150VDC GENERAL USE UL508
Standard Stud
0.375 [9.52] -24
- / L2
+ / L1
2.89
[73.5]
1.87
[47.6]
S O L I D S TAT E C O N TA C T O R
HDCxxxxxxx
INPUT
STATUS
Mounting
Hole/Slot
0.19 [5.0] DIA.
2.506 [63.65]
3.622 [92.00]
4.094 [103.99]
GENERAL NOTES
(1)
All parameters at 25°C unless otherwise specified
(2)
Heat sinking required, see derating curves
(3)
See PWM Derating Chart for DC Input Models Only
(4)
In order to achieve indicated ratings, on HDC60xxx and HDC100xxx series,
it is required to connect four varistors in parallel to the output with the following specifications:
Varistor Voltage: 82 V
Energy (2ms): >40 J
(5)
In order to achieve indicated ratings, on HDC200xxx series,
it is required to connect two varistors in parallel to the output with the following specifications:
Varistor Voltage: 200 V
Energy (2ms): >100 J
(6)
At 80°C operating temperature, the maximum input voltage for DC versions is 12 VDC
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
WIRING DIAGRAM
Input
Control
Circuit
Panel Mount
+ / L1
(+ / )
Status
Indicator
Output
Control
(– / )
– / L2
THERMAL DERATE INFORMATION
HDC60x120 & HDC100x120
0.5 ºC/W
120
Load Current (Amps)
Load Current (Amps)
100
80
60
40
20
0
20
30
40
50
60
Ambient Temperature (ºC)
70
80
1.0 ºC/W
160
140
120
100
80
60
40
20
0
20
30
40
50
60
Ambient Temperature (ºC)
70
80
HDC60x160 & HDC100x160
0.4 ºC/W
0.5 ºC/W
1.0 ºC/W
HDC200x120
0.5 ºC/W
120
Load Current (Amps)
Load Current (Amps)
100
80
60
40
20
0
20
30
40
50
60
Ambient Temperature (ºC)
70
80
1.0 ºC/W
160
140
120
100
80
60
40
20
0
20
30
HDC200x160
0.4 ºC/W
0.5 ºC/W
1.0 ºC/W
40
50
60
Ambient Temperature (ºC)
70
80
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
PWM DERATE INFORMATION
HDC60D120 & HDC100D120
0.5 ºC/W
120
Load Current (Amps)
Load Current (Amps)
100
80
60
40
20
0
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
1.0 ºC/W
160
140
120
100
80
60
40
20
0
Panel Mount
HDC60D160 & HDC100D160
0.5 ºC/W
1.0 ºC/W
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
HDC200D120
0.5 ºC/W
120
Load Current (Amps)
Load Current (Amps)
100
80
60
40
20
0
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
1.0 ºC/W
160
140
120
100
80
60
40
20
0
0.4 ºC/W
HDC200D160
0.5 ºC/W
1.0 ºC/W
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
AGENCY APPROVALS
Designed in accordance with the requirements of IEC 62314
IEC 61000-4-2 : Electrostatic Discharge – Level 3 (Criteria A)
IEC 61000-4-4 : Electrically Fast Transients – Level 3 (Criteria A)
IEC 61000-4-5 : Electrical Surges – Level 3 (Criteria A)
IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-500 Hz
IEC 60068-2-27 : Shock Resistance 50g/11ms
IEC60947-4-1 : Contactors and Motor-Starters (DC-1,DC-3)
Panel Mount
E116949
ACCESORIES
Recomended Accessories
Hardware Kit
HK1
Heat Sink
Part No.
HS103 / HS103DR
HS053
Thermal Resistance
[ºC/W]
1.0
0.5
Lug Terminal Thermal Pad
TRM3/0
HSP-3
HSP-5
Rev. 091316
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.