TEST SUMMARY
MINI-FIT JR. CONNECTOR SYSTEM
STANDARD AND BLIND MATE INTERFACE (BMI)
(WIRE TO PCB AND WIRE TO WIRE)
1.0 SCOPE
This specification covers the 4.20 mm (.165 inch) centerline connector series terminated with
16 to 24 Awg wire using crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS:
Description
Series Number
BMI Right Angle Header
BMI Vertical Header
BMI Right Angle Header
BMI Vertical Header
BMI Plug Housing
BMI Receptacle Header
BMI Receptacle
BMI Receptacle
Mini-Fit Jr. Receptacle Housing
Mini-Fit Jr Plug Housing
Mini-Fit Jr Terminal-Male
Mini-Fit Jr Terminal-Female
Mini-Fit Jr Vertical Header
Mini-Fit Jr Right Angle Header
43810
44068
42404
42440
42475
42385
44516
42474
5557
5559
5558
5556
5566
5569
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
See the appropriate sales drawings for the information on dimensions, materials, platings and
markings.
2.3 PRODUCT SPECIFICATION TITLE AND DOCUMENT NUMBERS
Product Specification Title: Mini-Fit Jr BMI
Document Number: PS-5556-002
Product Specification Title: Mini-Fit Jr
Document Number: PS-5556-001
Product Specification Title: Mini-Fit BMI
Document Number: PS-44516-001
Product Specification Title: Mini-Fit BMI
Document Number: PS-43810-001
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 TESTING PROCEDURES AND SEQUENCES
None
3.2 OTHER DOCUMENTS
None
4.0 QUALIFICATIONS
Laboratory conditions and sample selection are in accordance with EIA 364.
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2015-4546
DATE:
2015/05/01
TITLE:
C2
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
CHECKED BY:
SHEET No.
1
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
TEST SUMMARY
5.0 PERFORMANCE
5.1.1 ELECTRICAL PERFORMANCE RESULTS (with Brass material and Tin plating)
TEST
TREATMENT
REQUIREMENT
UNIT
Mean
Min
CONDITION
After Durability
20 Maximum (change milliohm
3.09
2.85
(Mated/Unmated Cycling)
from initial)
After Vibration
20 Maximum (change milliohm
2.79
2.60
from initial)
Discontinuity
No Opens
After Thermal Shock
20 Maximum (change milliohm
2.61
2.43
from initial)
Discontinuity
No Opens
After Mechanical Shock
20 Maximum
milliohm
2.70
2.54
(change from initial)
Appearance
No Damage
Contact
Resistance
After Humidity (Steady
20 Maximum
milliohm
2.54
2.44
(Low Level)
State) 96 hours
(change from initial)
Appearance
No Damage
After Flowers of Sulfur
20 Maximum (change milliohm
2.50
2.37
from initial)
Appearance
No Damage
After Ammonia Gas
20 Maximum (change milliohm
2.56
2.44
from initial)
Appearance
No Damage
After Salt Spray
20 Maximum (change milliohm
2.63
2.47
from initial)
Appearance
No Damage
Max
3.39
2.95
2.79
2.89
2.67
2.66
2.66
2.73
5.1.2 ELECTRICAL PERFORMANCE RESULTS (with Phos Bronze material and Tin plating)
TEST
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
CONDITION
After Durability
20 Maximum (change milliohm
2.45
2.36 2.56
(Mated/Unmated Cycling)
from initial)
After Vibration
20 Maximum (change milliohm
2.32
2.04 2.58
from initial)
Discontinuity
No Opens
Contact
Resistance
After Mechanical Shock
20 Maximum (change milliohm
2.38
2.11 2.69
(Low Level)
from initial)
Discontinuity
No Opens
After Temperature Cycling 20 Maximum
milliohm
2.21
2.01 2.49
(change from initial)
Appearance
No Damage
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2015-4546
DATE:
2015/05/01
TITLE:
C2
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
CHECKED BY:
SHEET No.
2
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
TEST SUMMARY
After Humidity (Steady
State)
After Flowers of Sulfur
20 Maximum
(change from initial)
Appearance
20 Maximum (change
from initial)
Appearance
20 Maximum (change
from initial)
Appearance
20 Maximum (change
from initial)
Appearance
milliohm
2.26
2.05
2.42
milliohm
No Damage
2.22
2.01
No Damage
-
-
No Damage
2.32
2.07
No Damage
2.40
After Ammonia Gas
milliohm
-
After Salt Spray
milliohm
2.55
5.1.3 ELECTRICAL PERFORMANCE RESULTS (with Brass material and Gold plating)
TEST
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
CONDITION
After Durability
20 Maximum (change milliohm
2.62
2.24
3.35
(Mated/Unmated Cycling)
from initial)
After Vibration
20 Maximum (change milliohm
3.26
2.59
5.36
from initial)
Discontinuity
No Opens
After Mechanical Shock
20 Maximum
milliohm
2.98
2.47
3.69
(change from initial)
Discontinuity
No Opens
After Temperature Cycling 20 Maximum
milliohm
-
-
-
(change from initial)
Appearance
No Damage
Contact
Resistance
After Humidity (Steady
20 Maximum
milliohm
3.05
2.32
4.69
(Low Level)
State)
(change from initial)
Appearance
No Damage
After Flowers of Sulfur
20 Maximum (change milliohm
-
-
-
from initial)
Appearance
No Damage
After Ammonia Gas
20 Maximum (change milliohm
-
-
-
from initial)
Appearance
No Damage
After Salt Spray
20 Maximum (change milliohm
-
-
-
from initial)
Appearance
No Damage
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2015-4546
DATE:
2015/05/01
TITLE:
C2
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
CHECKED BY:
SHEET No.
3
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
TEST SUMMARY
5.2.1 MECHANICAL PERFORMANCE (Brass material with Tin plating)
TEST CONDITION
TREATMENT
REQUIREMENT
UNIT Mean
Initial Mating
3.0 Maximum
Kgf
0.85
(6.6) Maximum
(lbf)
(1.9)
Connector Mate and
Final Mating
3.0 Maximum
Kgf
0.39
Unmate Forces (per 2
th
(6.6) Maximum
(lbf)
(0.86)
(30 )
ckts)
Initial
0.1 Minimum
Kgf
0.44
Values listed include
Unmating
(0.22) Minimum
(lbf)
(0.97)
2 Circuits
Final Unmating 0.1 Minimum
Kgf
0.16
th
(0.22) Minimum
(lbf)
(0.35)
(30 )
Initial-Male
3 (6.6)Minimum
Kgf
11.5
(lbf)
(25)
Terminal Retention
Force (to housing)
Initial-Female
3 (6.6) Minimum
Kgf
13.8
(lbf)
(30)
Initial-Male
1.5(3.3) Maximum
Kgf
0.38
(lbf)
(0.8)
Terminal Insertion
Force (into housing)
Initial-Female
1.5(3.3) Maximum
Kgf
0.68
(lbf)
(1.5)
18 Awg
9.0 Minimum
Kgf
11.70
(19.9) Minimum
(lbf)
(25.80)
20 Awg
6.0 Minimum
Kgf
12.60
(13.2) Minimum
(lbf)
(27.80)
Wire Pullout Force (Wire
to Terminal Retention)
22 Awg
4.0 Minimum
Kgf
7.80
(8.8) Minimum
(lbf)
(17.20)
24 Awg
3.0 Minimum
Kgf
4.90
(6.6) Minimum
(lbf)
(10.80)
Min
0.78
(1.7)
0.38
(0.84)
0.41
(0.90)
0.13
(0.29)
10.5
(23)
12.0
(26)
0.23
(0.5)
0.61
(1.3)
10.40
(22.90)
10.30
(22.70)
6.00
(13.20)
4.00
(8.80)
Max
0.88
(1.9)
0.41
(0.90)
0.47
(1.04)
0.18
(0.40)
12.5
(27)
15.7
(35)
0.54
(1.2)
0.78
(1.7)
12.60
(27.80)
13.40
(29.50)
8.70
(19.20)
5.80
(12.80)
5.2.2 MECHANICAL PERFORMANCE (Phos Bronze material with Tin plating)
TEST CONDITION
TREATMENT
REQUIREMENT
UNIT Mean
Min
Initial Mating
3.0 Maximum
Kgf
1.15
1.00
(6.6) Maximum
(lbf)
(2.5)
(2.2)
Connector Mate and
Final Mating
3.0 Maximum
Kgf
2.03
1.88
Unmate Forces (per 2
(6.6) Maximum
(lbf)
(4.5)
(4.1)
(30
th
)
ckts)
Initial
0.1 Minimum
Kgf
0.68
0.65
Values listed include
Unmating
(0.22) Minimum
(lbf)
(1.5)
(1.4)
2 Circuits
Final Unmating 0.1 Minimum
Kgf
1.00
0.84
th
(0.22) Minimum
(lbf)
(2.2)
(1.85)
(30 )
Initial-Male
3 (6.6)Minimum
Kgf
-
-
(lbf)
(-)
(-)
Terminal Retention
Force (to housing)
Initial-Female
3 (6.6) Minimum
Kgf
11.43
10.3
(lbf)
(25.2)
(22.7)
Terminal Insertion
Initial-Male
1.5(3.3) Maximum
Kgf
-
-
Force (into housing)
(lbf)
(-)
(-)
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2015-4546
DATE:
2015/05/01
TITLE:
Max
1.26
(2.8)
2.24
(4.9)
0.71
(1.6)
1.14
(2.5)
-
(-)
13.80
(30.4)
-
(-)
SHEET No.
C2
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
CHECKED BY:
4
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
TEST SUMMARY
Initial-Female
18 Awg
20 Awg
Wire Pullout Force (Wire
to Terminal Retention)
22 Awg
24 Awg
1.5(3.3) Maximum
9.0 Minimum
(19.9) Minimum
6.0 Minimum
(13.2) Minimum
4.0 Minimum
(8.8) Minimum
3.0 Minimum
(6.6) Minimum
Kgf
(lbf)
Kgf
(lbf)
Kgf
(lbf)
Kgf
(lbf)
Kgf
(lbf)
0.81
(1.8)
16.8
(37.0)
13.4
(26.5)
8.3
(18.3)
4.9
(10.8)
0.67
(1.5)
15.7
(34.6)
12.7
(28.0)
7.7
(17.0)
4.2
(9.3)
1.06
(2.3)
18.4
(40.6)
14.3
(31.5)
8.6
(19.0)
5.9
(13.0)
5.3.1 ENVIRONMENTAL PERFORMANCE (with Brass Material and Tin plating)
TEST
Wire Amps REQUIREMENT
Max Temp Rise
CONDITION
Awg
Degrees C
18
2A
30 Deg C max temp rise
2.6
18
4A
30 Deg C max temp rise
9.7
18
6A
30 Deg C max temp rise
21.1
18
7.5A 30 Deg C max temp rise
32.2
20
1A
30 Deg C max temp rise
1.1
20
3A
30 Deg C max temp rise
9.2
20
5A
30 Deg C max temp rise
23.6
Temperature
20
6A
30 Deg C max temp rise
33
Rise & Current
22
2A
30 Deg C max temp rise
5.2
Cycling
22
3A
30 Deg C max temp rise
11.4
22
4A
30 Deg C max temp rise
19.5
22
5A
30 Deg C max temp rise
30.4
24
1A
30 Deg C max temp rise
2.2
24
2A
30 Deg C max temp rise
8.1
24
3A
30 Deg C max temp rise
17.6
24
4A
30 Deg C max temp rise
30.2
5.3.2 ENVIRONMENTAL PERFORMANCE (with Phos Bronze Material and Tin plating)
TEST
Wire Amps REQUIREMENT
Max Temp Rise
CONDITION
Awg
Degrees C
22
1A
30 Deg C max temp rise
1.6
22
2A
30 Deg C max temp rise
6.7
22
3A
30 Deg C max temp rise
13.4
22
4A
30 Deg C max temp rise
21.4
Temperature
Rise & Current
22
5A
30 Deg C max temp rise
31.8
Cycling
24
1A
30 Deg C max temp rise
2.3
24
2A
30 Deg C max temp rise
8.5
24
3A
30 Deg C max temp rise
18.2
24
4A
30 Deg C max temp rise
30.2
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2015-4546
DATE:
2015/05/01
TITLE:
C2
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
CHECKED BY:
SHEET No.
5
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
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