Japan Aviation Electronics Industry, Ltd.
Connector Division
Title:
No.
Rev.
DATE
15, Feb.,00
20,Mar., 00
28,Jul., 00
23, Jul., 09
1, Mar., 11
JAHL-1594-E
DCN No.
-
45765
46565
By
J. Miyamoto
J. Miyamoto
J. Miyamoto
Y. Obata
Y. Obata
Page 1/13
CHKD
M. Shinmyo
M. Shinmyo
N. Oiri
－
M. Kuroiwa
APRVD
T. Totani
T. Totani
T. Totani
N. Oiri
N. Oiri
Handling Manual for
MX19 series connector
Handling Manual
Originating Dept.:
Connector Div. 3rd Engineering Dept.
1
2
3
4
5
068385
071688
Contents
1. Purpose
2. Applicable Items
3. Crimping
3-1. Applicable Wires
3-2. Stripping length of wire insulators
3-3. Part description
3-4. Criteria for judgment on conforming items
3-5 Criteria for judgment on non-conforming items
3-6 Other cautions for crimping process
4. How to insert
4-1. Contacts
4-2. Dummy Plug
5. How to withdraw contact
6. How to engage/ separate connector
7. Cautionary statement
DCF-C-091C(97.10)
JAE Connector Div. Proprietary.
Copyright © 2000，Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.
Connector Division
1. Purpose
No.
JAHL-1594-E
Page 2/13
This document provides the handling on MX19 series connectors.
2. Applicable items
2.1 Housing
2
3
4
Table2-1 MX19 Connector Housing
Terminals No.
Type
Product Name
2
(Fig.2-1)
Pin Housing
Socket Housing
Pin Housing
Socket Housing
4
(Fig.2-2)
MX19002P51
MX19002P52
MX19002S51
MX19002S52
MX19004P51
MX19004P52
MX19004S51
MX19004S52
Color
Black
Gray
Black
Gray
Black
Gray
Black
Gray
2.2 Contacts and Dummy plug
Table2-2 MX19 Contacts and Dummy plug
Product Name
NOTE
MX19P10K451
Sn platting
MX19S10K451
Sn platting
MX19000XD1
Color: Natural White
Type
Pin contact
Socket contact
Dummy plug
Fig.2-3
Fig.2-4
FIg.2-5
MX19002P5*
MX19002S5*
MX19004P5*
MX19004S5*
Fig.2-1 MX19 2-terminals type.
Fig.2-2 MX19 4-terminals type.
Fig.2-3 Pin contact.
DCF-C-091C(97.10)
Fig.2-4 Socket contact.
Fig.2-5 Dummy plug.
JAE Connector Div. Proprietary.
Copyright © 2000，Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.
Connector Division
3. Crimping
No.
JAHL-1594-E
Page 3/13
JAE’s applicator is described on the following table.
Table3-1 JAE Crimping Applicator
Automatic Applicator
Semi-automatic Applicator
350-MX19-3B
350-MX19-2
Type
Product Name
3.1 Applicable Wires
Applicable Wire Type
CAVS0.3mm
2
CPTL 22
CAVS0.5 mm
2
AVSS0.5 mm
2
5
Table3-2 Applicable Wire for MX19 connector
Conductor construction
Calc. Conductor of
(No./Shape or size)
cross-section [ mm
2
]
7/ Round Compressed
0.3717
7/
φ0.13
7/ Round Compressed
7/
φ0.13
0.3717
0.5630
0.5630
Wire Insulator [mm]
φ1.4 ½1.5
φ1.57
(Reference Information)
φ1.6 ½1.7
φ1.6 ½1.7
3.2 Striping length of wire insulators
Check the stripping length of wire insulators( refer to Fig.3-2.) On the wire treatment, must check the
damaged insulator, damaged, missing and/ or disordered conductor (refer to Fig. 3-1.)
Crack
Cutoff
Short length
Disordered
wire strand
Fail
Fail
Fail
Fail
Pass
Fig. 3-1 Defective wire treatment for crimpling.
Contact Name
MX19P10K451
MX19S10K451
A
Wire
Fig. 3-2 Stripping length for MX19 contact crimping
Length A [mm]
2
½2.5mm
DCF-C-091C(97.10)
JAE Connector Div. Proprietary.
Copyright © 2000，Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.
Connector Division
3.3 Part description
3.3.1 Pin Contact
Conductor Barrel
No.
JAHL-1594-E
Page 4/13
Bell-mouth
Crimp height
Insulation barrel
Crimp height of wire insulator
Fig.3-3 Part description of pin contact
3.3.2 Socket contact
Conductor barrel
Bell-mouth
Crimp height
Insulation barrel
Crimp height of wire insulator
Fig.3-4 Part description of Socket contact
3.4 Criteria for conformed crimping items
△△
3
4
"Properly crimped contact" is as follows:
1. Meet the crimp height shown in
Table 3-3.
2. The “Bell-mouth” (no crimping on conductor) is attached.
3. The tip of conductor stick out 0.5mm( or less) from “Conductor Barrel.”
4. All conductor of wire is within the “Conductor Barrel”.
5. Any wire insulator is NOT crimped into “Conductor Barrel.”
6. No cracks and/ or burrs etc. is in crimping area.
Table3-3 Appropriate Crimp Height
Wire Type
CAVS0.3mm
2
CPTL 22
CAVS0.5 mm
2
AVSS0.5 mm
2
Crimp Height [mm]
0.73½0.83
0.73½0.83
0.75½0.85
0.75½0.85
Crimp wide (Ref.)[mm]
1.48½1.54
1.48½1.54
1.52½1.58
1.52½1.58
Crimp height of
wire insulator [mm]
1.6½1.7
1.7½1.9
1.7½1.9
1.7½1.9
NOTE 1: Crimp height dimension is fabricated by JAE's applicator.
NOTE 2: Crimp width/ height and crimp height of wire insulators are reference values only.
JAE Connector Div. Proprietary.
Copyright © 2000，Japan Aviation Electronics Industry, Ltd.
DCF-C-091C(97.10)
Japan Aviation Electronics Industry, Ltd.
Connector Division
No.
JAHL-1594-E
Page 5/13
3.4
Criteria for judgment on non-conforming items
△△
4 5
If a crimped MX19 contact has any following defective item, the crimping work is failure. DON’T use
the failure crimping contact.
Table3-4 Defective Items for Crimping Work
Defective Item
Example
No.
Incomplete wire insertion
1
Not fully inserted conductor(s) into
“Crimp Barrel.”
Wire core
Shortage of wire stripping
2
Inserted the wire
“Crimp Barrel.”
insulator
into
Wire insulator is
in “Crimp Barrel.”
Extrusion wire strand( s)
Conductor(s)
on
of ”Crimp Barrel.
3
the
OUTSIDE
Extrusion of
conductor(s)
Failure
treatment
of
5
stripping ( too longer).
△
wire
D
Not completely inserted wire insulator
into “Insulation Barrel.”
(Dimension “D” over 0.3mm.)
4
Over inserted( Dimension “E”) the
conductor(s) into Box.
(Dimension “E” over 0.7mm from the
conductor barrel end.)
Incompletely inserted of wire insulation
E
Over inserted of conductor
DCF-C-091C(97.10)
JAE Connector Div. Proprietary.
Copyright © 2000，Japan Aviation Electronics Industry, Ltd.
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