All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirement for application of the Z--PACK Stripline 100 (SL100) Interconnection
System. These connectors significantly reduce signal crosstalk in high--speed, sub--nanosecond applications
through the use of a ground plane between each column of signal contacts. The system consist of 50 ohm
controlled impedance connectors with 2.54--mm [.100--in.] spacing.
The SL100 connectors are available in modular right--angle plugs, right--angle receptacles, and vertical plugs.
The right--angle receptacles and vertical plugs may have modular or integral (one--piece) housings. The
modular right--angle plugs and receptacles are available with solder tines and consist of 60 and 80 signal
position modules pre--assembled on aluminum stiffeners for the correct size. Modular vertical plugs with solder
tines or ACTION PIN* press--fit tines are shipped in 60 and 80 signal position modules which the customer
joins together on the printed circuit (pc) board for the correct size.
CAUTION
On modular receptacles there is no ground plane between adjoining modules. Because of this, an integral plug cannot
be mated to it or contact damage will occur. A modular plug will mate to an integral receptacle but there will be no
ground connection between modules.
Aluminum
Stiffener
!
Pre--Assembled
Receptacle Assembly
Mounting Holes for
Standard Hardware
or Accessories
Locking Clips
Tine
Organizer
Left End Header
Module
Pin Header
Assembly
Center Header
Module
Right End
Header Module
Figure 1
E2011
Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
End Blocks
1
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LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
114- 1065
When corresponding with TE Connectivity Personnel, use the terminology provided on this specification to help
facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
2. REFERENCE MATERIAL
2.1. Revision Summary
This paragraph is reserved for a revision summary covering the most recent additions and changes made to
this specification which include the following:
S
Updated to current application specification requirements
S
New logo
2.2. Customer Assistance
Reference Part Number 646236 and Product Code 5690 are representative numbers of Z--PACK SL100
Interconnection System. Use of these numbers will identify the product line and expedite your inquiries through
a service network established to help you obtain product and tooling information. Such information can be
obtained through a local TE Representative or, after purchase, by calling the Tooling Assistance Center or
Product Information number at the bottom of page 1.
2.3. Drawings
Customer Drawings for specific products are available from the service network. The information contained in
Customer Drawings takes priority if there is a conflict with this specification or with any other technical
documentation supplied by TE.
2.4. Report
Electrical Performance Report 82353 (Strip Line 100) is available through normal literature distribution
channels and provides important information on electrical modeling of Z--PACK SL100 connectors under a
variety of circumstances.
2.5. Specifications
Product Specification 108--1244 is available to provide test and performance results.
2.6. Manuals
Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides
information on various flux types and characteristics along with the commercial designation and flux removal
procedures. A checklist is included in the manual as a guide for information on soldering problems.
2.7. Instructional Material
The following list includes available instruction sheets (408--series) that provide assembly procedures for
product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.
Document Number
Document Title
408--4012
408--2636--1
408--9675
408--9704
408--9709
409--5567
409--5626
Contact Replacement Tool Kit 768784--1
Impact Tool 380392--8
Seating Tools 854423--[ ] for Z--PACK Strip Line 100 Pin Headers
Pliers Kit 854904--1
Alignment Tools 314725--1, --2, --3 for Z--PACK Strip Line 100 Connectors
10/20 Ton “H” Frame Power Unit Machine No. 803880--6
SM--3 Machine No. 814700--[ ]
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the connector
housing material.
B. Shelf Life
The connectors should remain in the shipping containers until ready for use to prevent deformation to the
contacts. The connectors should be used on a first in, first out basis to avoid storage contamination that
could adversely affect signal transmissions.
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Rev F
114- 1065
C. Chemical Exposure
Do not store contacts near any chemicals listed below as they may cause stress corrosion cracking in the
contacts.
Alkalies
Amines
NOTE
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfides Nitrites
Sulfur Compounds
Tartrates
i
Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if
available.
3.2. Product Materials and Selection Criteria
All Z--PACK SL100 connector housings are constructed of high--temperature liquid crystal polymer (LCP)
thermoplastic, UL94V--O rated.
Standard receptacle, pin signal and ground contacts are phosphor bronze plated with gold or gold flash over
palladium nickel at the mating interface and tin--lead on the tine. Longer tine length may have gold or gold flash
over palladium nickel on the tines also. See Figure 2.
AVAILABLE CONNECTOR SIZESD
INTEGRAL
CONNECTORS
60--240
In Multiples
of 20
MODULAR
CONNECTORS
120 -- 820
in Multiples
of 20
C
B
Z--PACK
Stripline 100
Connectors
D
A
DNOTE:
Not all sizes are tooled. Contact the Product Information or the Tooling Assistance
Center numbers listed at the bottom of page 1 for more information.
CONN.
TINE
PLATING
Tin--Lead
Tin--Lead
SL100
Gold or Gold Flash over
Palladium Nickel
PIN TINE
LENGTH “A”
3.7 [.145]
10.8 [.425]H
Y
SIGNAL PIN POST
HEIGHT “B”
4.5 [.175]
4 5 [ 175]
6.0 [.237]
POWER/GROUND
BLADE HEIGHT “C”
RECEPTACLE TINE
LENGTH “D”
3.12 [ 123]
3 12 [.123]
3]
3.7 [.145]
4.95 [.195]
6.0 [.237]
HHeaders
with tines of this length are intended for mating with cable connectors.
Y
ACTION PIN contacts only.
Figure 2
3.3. PC Board Requirements
A. PC Board Thickness
Connectors are available with two types of contacts, each accommodating one pc board thickness.
1. Headers with ACTION PIN contacts require a minimum pc board thickness of 1.5 [.059].
2. Headers with solder tines, and all receptacles, typically are used in pc boards with a thickness
allowing a minimum of 1.0 [.040] tine protruding through the pc board bottom.
B. PC Board Circuit Pattern Layout
Figure 3 shows pc board layouts for placement of Z--PACK SL100 headers and receptacles.
Rev F
3
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114- 1065
NOTE:
Component Side Views Shown
Signal,
Row A, Position 1
1.02+0.08 [.040+.003] Dia
For ACTION PIN Contact Tines,
3.05 [.120] Dia
0.81 [ .032 ] Dia
0.15 [.006]
0.56 .022
For Solder Tines (Note 3)
0.15 [.006] M X S Typ
Position of
(See Figure 5)
Header Modules
Power Ground
Position 1
M
X S
Typ
5x
2.54 [.100]
= 12.70 [.500]
1.27 [.050]
3.05 [.120] Dia
-X-
No Ground Plane
Exists Between Modules
1.27 [.050]
Typ
6.35 [.250]
(Ref) Both Ends
Stripline 100
Header Layout
(Note 2)
Signal,
Row A, Position 1
1.27 [.050]
Typ
First Position of
First Center Module
0.81+.08 [.032+.003] Dia (Note 3)
0.15 [.006] M X S
No Ground
Plane Exists
Between
Modules
Typ
5x
=
1.90 [.075]
9.52 [.375]
Mounting Hole
Locations
3.05 [.120] Dia
-X-
4.45 [.175]
2.54 [.100]
Max
6.73 [.265]
(Note 1)
M
X S
Typ
13.33 [.525]
Position of
Receptacle
Power Ground
Position 1
First Position of
Right End Module
5.97 [.235]
Ref
Stripline 100
Receptacle Layout
(Note 2)
3.05 [.120] Dia
0.15 [.006]
NOTES:
(1.) See Figure 12 for hole offsets and mating alignment dimensions.
(2.) Overall length and other dimensions specific to particular connectors are given on the appropriate customer drawings.
(3.) For applications where special concern exists toward ease of connector insertion into the pc board, thru-- hole size
should be biased toward the high end of the tolerance envelope. For applications using IR or vapor phase soldering
techniques in conjunction with solder paste, thru-- hole size should be biased toward the low end of the tolerance envelope,
ensuring solder fill.
Figure 3
4
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Rev F
114- 1065
3.4. PC Board Holes for ACTION PIN Contacts
The holes in the pc board for ACTION PIN contacts must be drilled and plated through to specific dimensions.
See Figure 4.
Board Thickness
1.5 [.059] Min
Pad Diameter
1.55 [.062] Min.
Dia of Finished Hole After
Plating 0.95-- 1.10 [.037-- .043]
Drilled Hole Diameter
1.175-- 1.125 [.0463-- .0443]
Copper Plating 0.03-- 0.08
[.001-- .003] (Maximum Hardness
of Copper to be 150 Knoop)
Tin/Lead Plating
0.008 [.0003] Min
Figure 4
3.5. PC Board Holes for Solder Tine Contacts
Information for the holes in the pc board for solder tine contacts are provided in Figure 5.
Board Thickness
(As Required)
Pad Diameter
(As Required)
Dia of Finished Hole After
Plating 0.56-- 0.81 [.022-- .032]
Drilled Hole Diameter
(As Required)
Copper Plating (As Required)
Maximum Hardness of Copper to
be 150 Knoop
Tin/Lead Plating
(As Required)
Figure 5
3.6. Connector Seating
A. Seating Headers
Stripline 100 headers with ACTION PIN contacts are seated after board insertion using Seating Tools
854423--[ ]. These tools may be used in the application machines listed in Section 5, TOOLING, or with a
suitable machine capable of supplying a controllable downward force of 178N [40 lb]
per contact
over the
length of the header. Headers with solder tines are self--seating. See Figure 6.
B. Aligning and Seating Receptacles
Z--PACK receptacles are self--seating, but may require the use of a solder tine alignment tool to prevent
lateral bending of tines. See Figure 6. These tools are especially needed when seating receptacles having
more than 300 contact positions, or when smaller through--holes are used for soldering purposes. Use
Alignment Tool 314725 in accordance to the Instruction Sheet (408--9709) packaged with that tool.
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