Product
Specification
Adhesive for Single Fiber Field Terminations
1.
1.1.
SCOPE
Content
108-2188
01Apr04 Rev A
EC 0990-0451-04
This specification covers the performance, tests and quality requirements for single fiber field
terminations terminated with 900 micron, PVC buffered fiber and a field-use adhesive.
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 2 shall be used.
All inspections shall be performed using the applicable inspection plan(s) and product drawing(s).
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was completed on 15Mar04. The Qualification
Test Report number for this testing is 501-579. This documentation is on file at and available from
Engineering Practices and Standards (EPS).
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between requirements of this
specification and the product drawing, the product drawing shall take precedence. In the event of conflict
between requirements of this specification and referenced documents, this specification shall take
precedence.
2.1.
Tyco Electronics Documents
102-952:
408-4159:
408-4208:
408-4211:
408-4212:
408-8675:
501-579:
Quality Specification
Multimode (MM) SC Connector Kits
Singlemode (SM) SC Connector Kits
Multimode SC Duplex Connector Kits
Duplex Singlemode SC Connector Kits
LC Connector Kits
Qualification Test Report
2.2.
©2004 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Commercial Standard (Reference)
TIA/EIA-455-B: Standard Test Procedures for Fiber Optic Fibers, Cables, Transducers, Sensors,
Connecting and Terminating Devices and Other Fiber Optic Components
TIA/EIA-568-B.3:
Optical Fiber Cabling Components Standard
* Trademark
| Indicates change
® Trademark of the Loctite
Corporation
For latest revision call AMP FAX*/Product Info number 1-800-522-6752.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-2188
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design and construction specified in the applicable instruction sheet(s) listed in
section 2.1 for the following connector kits, cable and adhesive:
LC MM Simplex Kit 1588706-1, adapter 1457567-5, fiber 599204-6, adhesive & primer,* 8-10m long.
LC SM Simplex Kit 1588710-1, adapter 1457567-4, fiber 599208-9, adhesive & primer,* 8-10m long.
SC MM Simplex Kit 503948-5, adapter 1-502632-2, fiber 599204-6, adhesive & primer,* 8-10m long.
SC SM Simplex Kit 504646-7, adapter 1-502632-1, fiber 599208-9, adhesive and primer,* 8-10m long.
*Loctite® Optiloc® Adhesive 3405 and Optiloc® Primer 3406
3.2.
Optical Power Source
The optical power source wavelength shall be 850 ± 30 nanometers and 1300 ± 30 nanometers for
multimode and 1310 ± 30 nanometers and 1550 ± 30 nm for singlemode unless otherwise stated in the
Test Report.
3.3.
Ratings
Performance
Attenuation, Typical (see Note)
Return Loss, Typical (see Note)
Storage Temperature
Operating Temperature
NOTE
Value - MM Value - SM
0.15
22
0 to 60
0 to 60
0.15
30
0 to 60
0 to 60
Units
dB
dB
C
C
/
/
Typical values represent the mode of the sample data. See Figure 2 for maximum
insertion loss and minimum return loss values.
Figure 1
3.4.
Performance and Test Description
Product is designed to meet the environmental and optical performance requirements specified in
Figure 2. Unless otherwise specified, all tests shall be performed at ambient environmental conditions.
3.5.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets 101-46.
Procedure
TIA/EIA-455-13A.
Visual and mechanical inspection.
Attenuation.
Maximum attenuation value for any EIA-455-171, Method D1 (SM).
single specimen is 0.75 dB.
EIA-455-171, Method D3 (MM)
See Note.
(but not a reference quality launch
lead).
Minimum return loss value for any
single specimen is 20 dB for MM
and 26 dB for SM.
See Note.
Figure 2 (cont)
TIA/EIA-455-107A.
Return loss.
Rev A
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108-2188
Test Description
Low temperature.
Requirement
For any single specimen:
Initial and Final measurements:
Maximum attenuation of 0.75 dB.
Minimum return loss of
20 dB for MM or 26 dB for SM.
During test:
Maximum change in attenuation of
0.2 dB.
Procedure
EIA/TIA-455-188.
Place the mated specimens in the
chamber and pre-condition for 24
hours at Room Ambient of 23 ± 5 C
with 20 to 70% Relative Humidity
(RH). Measure and record initial
attenuation and return loss at room
ambient conditions at end of
pre-conditioning. Subject the mated
specimens to 0 ± 3 C for 96 hours
(4 days). Measure and record
optical transmittance every 4 hours
for during test. Measure the final
attenuation and return loss at least
1 hour after testing with the test
specimens at room ambient
conditions.
TIA/EIA-455-4C.
Pre-condition for 2 hours at Room
Ambient of 23 ± 5 C with 20 to 70%
RH. Measure and record initial
attenuation and return loss at room
ambient conditions at end of
pre-conditioning. Subject mated
specimens to 60 ± 2 C for 96 hours
(4 days). Record optical
transmittance at 4-hour intervals
during test. Measure the final
attenuation and return loss 1-2
hours after testing with the test
specimens undisturbed in the
chamber at room ambient.
TIA/EIA-455-5C. Method A, Test
Condition A.
Measure initial attenuation at
ambient conditions before testing.
Subject mated specimens to
90-95% humidity and 40 ± 2 C for
96 hours (4 days). Record optical
transmittance at 4-hour intervals
during test. Measure the final
attenuation and return loss 1-2
hours after testing with the test
specimens at ambient conditions.
/
/
/
/
/
Temperature life.
For any single specimen:
Initial and Final measurements:
Maximum attenuation of 0.75 dB.
Minimum return loss of 20 dB for
MM or 26 dB for SM.
During test:
Maximum change in attenuation of
0.2 dB.
Humidity, steady state.
For any single specimen:
Initial and Final measurements:
Maximum attenuation of 0.75 dB.
Minimum return loss of 20 dB MM
or 26 dB SM.
During test:
Maximum change in attenuation of
0.2 dB.
NOTE
Shall meet visual requirements, show no physical damage, and shall meet the requirements of
additional tests as specified in the Product Qualification Test Sequence in Figure 4.
Figure 2 (end)
Rev A
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108-2188
3.6.
Product Qualification Test Sequence
Test Groups 1, 2, 3 and 4
(See Note (a))
Test Sequence
(See Note (b))
1
2
3
4
5
6
Specimen Quantity
(See Note (c))
24
24
24
8
8
8
Test or Examination
Visual and mechanical inspection
Attenuation
Return loss
Low temperature
Temperature life
Humidity, steady state
NOTE
(a)
(b)
(c)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
A specimen consists of a mated connector pair. See paragraph 4.1.A.
Figure 4
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Specimen Selection for Environmental Tests
Eight specimens for environmental tests shall be selected at random from the initial 24 cable
assembly specimens of each type built by three operators using field termination methods and
instructions. Specimen shall be defined as a cable terminated with 2 connector plugs. Each
specimen is cut in the center of the cable and the fiber ends are attached to the measurement
system. Connector plugs form a mated pair. Cable used for qualification shall be of type and length
specified in Figure 5. Measure the performance of each mated pair. Specimens shall meet the
performance requirements in Figure 1.
Test Group
Fiber size ( m/ m)
Fiber type
Fiber PN
Connector Type
Connector Kit PN
Coupling Receptacle PN
Test Cable Length
Test Specimens Required
Control Cable Required
NOTE
Yes
Yes
1
50/125
599204-6
LC
1588706-1
1457567-5
8-10m
[26.2-32.8 ft]
2
50/125
599204-6
SC
503948-5
1-502632-2
8-10m
[26.2-32.8 ft]
3
9/125
599208-9
LC
1588710-1
1457567-4
8-10m
[26.2-32.8 ft]
Yes
4
9/125
599208-9
SC
504646-7
1-502632-1
8-10m
[26.2-32.8 ft]
Yes
(See Note)
Each group shall have 24 specimens initially, from which 8 specimens are randomly
selected for environmental tests as shown in Figure 4.
Figure 5
Rev A
:
:
:
:
: :
900- m buffer 900- m buffer 900- m buffer 900- m buffer
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108-2188
B.
Test Sequence
Qualification inspection shall be verified by testing specimens as specified in Figure 4.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determined by development/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product meets requirements of Figure 2. Failures attributed
to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure
occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm
corrective action is required before resubmittal.
4.4.
Quality Conformance Inspection
The applicable quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing and
this specification.
5.
5.1.
SPECIAL INSTRUCTIONS
Cleaning
A.
Connector
1.
Wipe completely around the connector ferrule twice with a lint-free tissue dampened with
isopropyl alcohol.
Repeat paragraph 5.1.A.1. using a lint-free dry cloth.
Place the dry lint-free cloth on a smooth, flat surface. Holding the connector perpendicular,
wipe the ferrule end face across the cloth.
Using a microscope, examine the end face for debris. If debris is present, repeat paragraphs
5.1.A.1. through 5.1.A.3.
Blow compressed air across the end face of the ferrule.
NOTE
2.
3.
4.
5.
This is the final step prior to connector insertion. DO NOT wipe the ferrule or allow
it to touch anything before mating the connector.
6.
B.
Mate the connector to the receptacle.
Receptacle
1.
2.
Blow compressed air through the receptacle.
Re-mate the connector(s) to the receptacle.
Rev A
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