4000 HN series
Single Output
DC/DC Converter
F
EATURES
•
•
•
•
•
www.martekpower.com
Up to 89% Efficiency
Single Output, Up to 40 watt converter
Available in 12, 24 and 48 VDC Inputs
Industry Standard 2” X 2” X 0.5” Package
Output Over Voltage, Input Over Voltage & Short Circuit Protection
I
NPUT
C
HARACTERISTICS
Min Typ Max Units/Comments
D
ESCRIPTIONS
The 4000HN, single output power modules are 25 to 40 watt
DC/DC converters available in a single output configuration
providing 3.3 VDC to 15 VDC outputs in a compact, industry
standard 2" X 2" X 0.5" package. These 400kHz, switching
converters are available in 12, 24 and 48 VDC inputs making
them one of the most versatile product lines in the market
with efficiencies up to 89%. Advanced surface mount
construction allows these converters to achieve outstand-
ing thermal performance eliminating the need for thermal
potting compounds and thereby enhancing manufacturing
efficiency to reduce costs.
O
UTPUT
C
HARACTERISTICS
Min Typ Max Unit/Comments
Unit/Comments
±1
Output Voltage Set Point
% Output voltage at
nominal line & FL
-2
+2 % Output voltage
Total Band Error
including line/load
regulation setting
±0.5
Line Regulation
% Output voltage
measured from
min. input line to
maximum
±0.5
Load Regulation
% Output voltage
measured from FL
to 10% load
±0.01
Temperature Coefficient
% per degree C
60 100 mV p-p measured
Ripple/Noise
at 20 MHz bandwidth
with external 1 uf
capacitor
Load Voltage and Current
Refer to model
selection chart
±2
Load Transient Response
% Deviation of Vout
voltage for a 25%
load change for
200μS
Short Circuit Protection
Indefinite, Automatic
Recovery
±10
Output Voltage Trim Range
% Output voltage.
Place ext. resistor
between pins 9 - 6 to
trim down. Between
pins 9 - 5 to trim up
120
Overvoltage Protection
%; Clamp type
Input Voltage
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Under Voltage Shut Down
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Over Voltage Shutdown
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Minimum Input Current
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Full Load Input Current
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Input Fuse Requirements
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Efficiency by Model
4003S12HN
4005S12HN
4012S12HN
4015S12HN
4003S24HN
4005S24HN
4012S24HN
4015S24HN
4003S48HN
4005S48HN
4012S48HN
4015S48HN
Switching Frequency
Remote Shut Down Off
On
9
18
36
8
16
33
12
24
48
18
36
75
VDC
VDC
VDC
VDC
VDC
VDC
20
40
80
0
0
0
3.13
2.04
1.01
8
5
3
76
81
85
86
78
83
87
88
80
84
88
89
360 400 440
0
0.80
3.5
VDC
VDC
VDC
mA
mA
mA
A
A
A
Amps; Slow blow type
Amps; Slow blow type
Amps; Slow blow type
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
kHz; Factory set
VDC;Referenced to input
VDC or open;Referenced
to input
pF
LC type
VDC
MOhms
Input - Output Capacitance
1000
Input Filter
Isolation Voltage
1500
Isolation Resistance
100
Martek Power reserves the right to change specifications without notice.
B-161
M
ODEL
S
ELECTION
C
HART
Input Voltage
Output
(VDC)
Voltage (VDC)
4003S12HN
4005S12HN
4012S12HN
4015S12HN
4003S12HN
4005S24HN
4012S24HN
4015S24HN
4003S48HN
4005S48HN
4012S48HN
4015S48HN
12
12
12
12
24
24
24
24
48
48
48
48
3
5
12
15
3
5
12
15
3
5
12
15
Full Load
Output
Current (A)
8
6
2.5
2
9
8
3.33
2.67
10
8
3.33
2.67
G
ENERAL
C
HARACTERISTICS
Operating Temp. Range
Storage Temp. Range
Min
-40
-55
Typ
Max Unit/Comments
+105 °C; measured
at baseplate
+125 °C; measured
at baseplate
UL94V-0
10,000 Feet
40,000 Feet
95
% Humidity,
non-condensing
Per MIL-HDBK-
217F, Ground
Benign envir.
30
Grams
2” X 2” X 0.5”
Black coated
aluminum
UL/CUL1950,
TUV, EN60950
Material Flammability
Altitude: Operating
Non-Operating
5
Relative Humidity
MTBF
Weight
Size
Case Material
Agency Approvals
700,000
O
UTLINE
D
RAWING
HEATSINK OPTIONAL
0.020
(0.51)
SLOTS ARE TYPICAL FOR THIS
SIDE AND FAR SIDE ONLY
0.125
(3.18) MIN.
SIDE VIEW
.040 ±.002 (1.02 ±0.05)
DIA. PIN TYP. 8 PLCS
.
0.74
(18.8)
0.10
(2,5)
TYP.
0.200
(5.08)
1
2
1.15
(29.2)
3
1.800
(45.72)
0.200
(5.08)
0.100
(2.54)
4
5
6
7
8
9
0.300
(7.62)
0.50
(12.7)
0.800
(20.32)
0.600
(15.24)
0.600
(15.24)
2.00 (50.8)
SQUARE
BOTTOM VIEW
P
IN
O
UT
C
HART
Pins
1
2
3
4
5
6
7
8
9
FUNCTION
+ Vin
- Vin
CONTROL
NO PIN
- SENSE
+ SENSE
+ V OUTPUT
- V OUTPUT
TRIM
Notes:
1. Unless otherwise specified dimensions are in inches (mm).
2. Controlling dimension in inch.
3. Tolerances
Inches
mm
X.XX = ±0.02
X.X = ±0.5
X.XXX= ±0.010
X.XX = ±0.25
All specifications are typical at nominal input, nominal load and 25
°
C unless otherwise specified.
External, low ESR, 33 microfarad (minimum) capacitor across output is recommended for operation.
B-162
H
OW
T
O
O
RDER
H
OW TO
O
RDER
40 XX S XX HN
Wattage
Output Voltage
Single Output
Hi-Density, Non-Encap
Input Voltage
H Options: To add external heatsink mounted on the baseplate of the converter please
add a “- H” at the end of the part number. Heatsink is provided to improve thermal
performance (see derating curves).
D
ERATING
C
URVES
MODEL 4000HN Single 3.3V (Without heatsink)
Pout %
100
90
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10
500LFM
200LFM
100LFM
Natural
Convection
MODEL 4000HN-H Single 3.3V (With heatsink)
Pout %
100
90
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10
500LFM
200LFM
100LFM
Natural
Convection
0
10
20
30
40
50
60 70
80
90 100 110
0
10
20
30
40
50
60 70
80
90 100 110
TEMPERATURE
°
C
MODEL 4000HN Single 5V (Without heatsink)
Pout %
100
90
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10
500LFM
200LFM
100LFM
Natural
Convection
TEMPERATURE
°
C
MODEL 4000HN-H Single 5V (With heatsink)
Pout %
100
90
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10
500LFM
200LFM
100LFM
Natural
Convection
0
10
20
30
40
50
60 70
80
90 100 110
0
10
20
30
40
50
60 70
80
90 100 110
TEMPERATURE
°
C
MODEL 4000HN Single 12 &15V (Without heatsink)
Pout %
100
90
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10
500LFM
200LFM
100LFM
Natural
Convection
TEMPERATURE
°
C
MODEL 4000HN-H Single 12 &15V (With heatsink)
Pout %
100
90
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10
500LFM
200LFM
100LFM
Natural
Convection
0
10
20
30
40
50
60 70
80
90 100 110
0
10
20
30
40
50
60 70
80
90 100 110
TEMPERATURE
°
C
TEMPERATURE
°
C
B-163
O
UTPUT
V
OLTAGE
A
DJUSTMENT
(4000HN S
INGLE
S
ERIES
)
The converter’s output voltage may be trimmed by up to
±10%
of the nominal output voltage.
TRIM UP
Trim output voltage up by connecting an external resistor between Pins 8 and 9. Use the following equation,
reference Table 1 for variables A and B.
Radj-up =
A
Δ
%
- B (kΩ)
Example:
Trim 5% up for 12V Output units,
where A = 1.58, B = 15,
Δ
% = 0.05
Radj-up =
1.58
0.05
- 15
=
16.6 kΩ
Table 1.
Output Voltage
A
B
3.3V
5V
12V
15V
1.25
1.00
1.58
1.67
11
9.1
15
15
TRIM DOWN
Trim output voltage down by connecting an external resistor between Pins 7 and 9. Use the following
equation, reference Table 2 for variables C and D.
Radj-down =
C
Δ
%
- D (kΩ)
Example:
Trim 5% down for 15V Output units,
where C = 8.33, D = 25,
Δ
% = 0.05
Radj-down =
8.33
0.05
- 25
=
141.6 kΩ
Table 2.
Output Voltage
C
D
3.3V
5V
12V
15V
2.07
1.00
6.09
8.33
14.3
11.1
22.6
25
B-164
4000 HN series
Dual Output
DC/DC Converter
F
EATURES
•
•
•
•
•
www.martekpower.com
Up to 88% Efficiency
Dual Output, Up To 40 watt converter
Available in 12, 24 and 48 VDC Inputs
Industry Standard 2” X 2” X 0.5” Package
Output Over Voltage, Input Over Voltage and Short Circuit
Protection
I
NPUT
C
HARACTERISTICS
D
ESCRIPTIONS
Min Typ Max Units/Comments
The 4000HN, dual output power modules are 30 to 40 watt
DC/DC converters available in a dual output configuration
providing both digital and analog outputs in a compact,
industry standard 2" X 2" X 0.5" package. These 400kHz,
switching converters are available in 12, 24 and 48 VDC
inputs making them one of the most versatile product lines
in the market with efficiencies up to 88%. Advanced
surface mount construction allows these converters to
achieve outstanding thermal performance eliminating the
need for thermal potting compounds and thereby
enhancing manufacturing efficiency to reduce costs.
Input Voltage
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Under Voltage Shut Down
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Over Voltage Shutdown
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Minimum Input Current
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Full Load Input Current
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Input Fuse Requirements
12 VDC Input Models
24 VDC Input Models
48 VDC Input Models
Efficiency by Model
4005D12HN
4012D12HN
4015D12HN
4005D24HN
4012D24HN
4015D24HN
4005D48HN
4012D48HN
4015D48HN
Switching Frequency
Remote Shut Down Off
On
9
18
36
8
17
33
20
40
80
0
0
0
3.16
2.06
1.03
12
24
48
18
36
75
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
mA
mA
mA
A
A
A
O
UTPUT
C
HARACTERISTICS
Min Typ Max Unit/Comments
Output Voltage Set Point
% Output voltage at
±1
nominal line & FL
Total Band Error
-3
+3 % Output voltage
including line/load
regulation setting
Line Regulation
% Output voltage
±0.5
measured from
min. input line to
maximum
Load Regulation
% Output voltage
±1
measured from FL
to 10% load
Temperature Coefficient
% per degree C
±0.01
Ripple/Noise
mV p-p measured
60 100
at 20 MHz bandwidth
with external 1
μf
capacitor
Load Voltage and Current
Refer to model
selection chart
Load Transient Response
% Deviation of Vout
±2
voltage for a 25%
load change for
200
μS
Short Circuit Protection
Indefinite, Automatic
Recovery
Output Voltage Trim Range
% Output voltage.
±10
Place ext. resistor
between pins 9 - 6 to
trim down. Between
pins 9 - 5 to trim up
Overvoltage Protection
%; Clamp type
135
10 Amps; Slow blow type
7 Amps; Slow blow type
4 Amps; Slow blow type
81
83
84
82
86
87
83
87
88
360 400 440
0
0.80
3.5
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
%; FL Nominal Line
kHz; Factory set
VDC;Referenced to input
VDC or open ;Referenced
to input
pF
LC type
VDC
MOhms
Input - Output Capacitance
1000
Input Filter
Isolation Voltage
1500
Isolation Resistance
100
Martek Power reserves the right to change specifications without notice.
B-165