Product Specification
108-5342
06 MAR 08 Rev.D3
040Ⅱ 070Ⅱ
Connector MK-
Wire-to-
040Ⅱ/070Ⅱ Hybrid I/O Connector MK-Ⅱ for Wire-to-Board Termination
1. Scope :
1.1 Contents :
This specification covers the requirements for product performance, test methods and quality assurance
provisions of 040Ⅱ/070 Ⅱ Hybrid I/O Connector MK-Ⅱ for Wire-to-Board Termination.
Applicable product descriptions and part numbers are as shown in Appendix 1.
2. Applicable Documents :
The following documents form a part of this specification to the extent specified herein. In the event of conflict
between the requirements of this specification and the product drawing, the product drawing shall take
precedence. In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
AMP
2.1 AMP Specifications :
A. 109-5000: Test Specification, General Requirements for Test Methods.
Application Specification
B. 114-5159 : Crimping 040 Ⅱ Series Receptacle & Tab Contact
114-5160 : Crimping 070 Ⅱ Series Receptacle & Tab Contact
114-5198 : Crimping 070 Ⅲ(Unsealed) Receptacle Contact
501-5303 : Test Report
2.2 Commercial Standards and Specifications :
A. JASO D605
B. JASO D7101
C. JIS C3406
D. JIS D0203
E. JIS D0204
F. JIS D1601
G. JIS R5210
H. MIL-STD-202
Multi-pole Connector for Automobiles
Test Methods for Plastic Molded Parts
Low Voltage Wires and Cables for Automobiles
Method of Moisture, Rain and Spray Test for Automobile Parts
Methods of High and Low Temperature Test for Automobile Parts
Vibration Testing Method for Automobile Parts
Portland Cement
Testing Method 208: Method of Soldering
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1 of 12
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Product Specification
108-5342
3. Requirements :
3.1 Design and Construction :
Product shall be of the design, construction and physical dimensions specified in the applicable product
drawing.
3.2 Materials :
A. Contact :
a. Receptacle Contact : Pre-Tin Brass or Pre-tin Phosphor Bronze, or Plain Brass with Selective Gold
plating over nickel under plating, or plain Phosphor Bronze with Selective Gold
plating over nickel under plating.
b. Tab Contact
: Pre-Tinned Brass or Selective-Tin
Plain Brass with Selective Gold plating over nickel under plating.
B. Housing : PBT resin
3.3 Ratings :
Temperature Rating: -30℃ to 105℃
3.4 Performance and Test Descriptions :
The product shall be designed to meet the electrical, mechanical and environmental performance requirements
specified in Fig.2. All tests shall be performed in the room temperature, unless otherwise specified.
2 of 12
Rev.D3
Product Specification
108-5342
3.5 Test Requirements and Procedures Summary:
Para.
Test Items
Requirements
Product shall be conforming to the
requirements of applicable product
drawing and Application
Specification.
No. 114-5159, 114-5160
Electrical Requirements
Termination
Resistance
(Specified
Current)
10mΩMax. (Initial)
20mΩMax. (Final)
(070Ⅱ,Ⅲ) 3mΩMax. (Initial)
10mΩMax. (Final)
(040Ⅱ)
Procedures
3.5.1
Confirmation of
Product
Visually, dimensionally and functionally
inspected per applicable quality inspection
plan.
3.5.2
Measure initial millvolt drop of contact test
circuit in mated connectors, Fig.3
AMP Spec. 109-5311-2
3.5.3
Termination
Resistance
(Low Level)
10mΩMax. (Initial)
20mΩMax. (final)
(070Ⅱ,Ⅲ) 3mΩMax. (Initial)
10mΩMax. (final)
(040Ⅱ)
Subject mated contacts assembled in housing
to closed circuit current of 10mA Max. at
open circuit voltage of 20mVMax.
Fig.3.
AMP Spec. 109-5311-1
1kVAC for 1 minute.
Test between adjacent circuits of
mated/unmated connectors.
AMP Spec. 109-5301
Impressed voltage 500V DC.
Test between adjacent circuits of mated
connectors.
AMP Spec. 109-5302
12V DC impressed 1min.
AMP Spec. 109-5312
Measure temperature rising by energized
current.
AMP Spec. 109-5310
Applied Current : Fig 6 & 7.
45minutes “ON”, 15minutes “OFF” 200
cycles.
AMP Spec. 109-5308
3.5.4
Dielectric
Strength
No creeping discharge nor flashover
shall occur.
3.5.5
Insulation
Resistance
100MΩMin.
3.5.6
Current Leakage
1mA Max.
3.5.7
Temperature
Rising
60℃Max. under loaded specified
current.
3.5.8
Current Cycling
(040 Ⅱ) 20mΩMax. (Final)
(070 Ⅱ,Ⅲ) 10mΩMax. (Final)
No ignition is allowed during the
test.
Fig. 1 (To be continued)
3 of 12
Rev.D3
Product Specification
108-5342
Physical Requirements
Para.
Test Items
Requirements
Procedures
Vibration Frequency :
20½200½20Hz/3min.
Accelerated Velocity :
Vibration(High
3.5.9
Frequency)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
No electrical discontinuity greater
than 1μsec. Shall occur.
(040Ⅱ) 20mΩ Max.(Final)
Vibration
Direction
Direction
44.1m/s
2
(4.5G)
Up and Back and Right
Down
Forth
and Left
4 hours
2 hours
2 hours
AMP Spec. 109-5202
Vibration Frequency :
20½200½20Hz/3min.
Accelerated Velocity :
Vibration +
Current Cycle
No electrical discontinuity greater
than 1μsec. Shall occur.
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
44.1m/s
2
(4.5G)
Vibration
Direction
Direction
Up and
Down
4 hours
Back and
Forth
2 hours
Right
and Left
2 hours
3.5.10
Test Current : (040 Ⅱ)
4.4A DC
(070 Ⅱ,Ⅲ) 10A DC
Operation Speed : 100mm/min.
Measure the force required to mate
contacts.
AMP Spec. 109-5206
Operation Speed : 100mm/min.
Measure the force required to unmate
contacts.
AMP Spec. 109-5206
Operation Speed : 100mm/min.
Measure the force required to mate
contacts.
AMP Spec. 109-5206
Operation Speed : 100mm/min.
Measure the force required to unmate
contacts.
AMP Spec. 109-5206
Measure housing locking strength.
Operation Speed : 100mm/min.
AMP Spec. 109-5210
Measure the force required to insert
contacts into housing.
AMP Spec. 109-5211
3.5.11
Contact Mating
Force
040 Ⅱ
Series : 5.8N Max.
070 Ⅱ,Ⅲ Series : 5.8N Max.
3.5.12
Series : 0.98N Min. (Sn)
0.69N Min. (Au)
Contact Unmating
070 Ⅱ,Ⅲ Series : 0.98N Min. (Sn)
Force
0.69N Min. (Au)
12Pos.
Connector Mating 16Pos.
22Pos.
Force
26Pos.
12Pos.
16Pos.
22Pos.
26Pos.
69N Max.
69N Max.
88.3N Max.
98.1N Max.
69N Max.
69N Max.
88.3N Max.
98.1N Max.
040 Ⅱ
3.5.13
3.5.14
Connector
Unmating Force
3.5.15
Housing Locking
Strength
98N Min.
3.5.16
Contact Insertion
Force
9.8N Max. per contact
Fig. 1 (To be continued)
4 of 12
Rev.D3
Product Specification
108-5342
Para.
Test Items
Contact Retention
Force (Pre-Lock) 49N Min.
Contact Retention
Force
78N Min.
(Secondary Lock)
Requirements
Procedures
Apply an axial pull-off load to crimped wire.
Operation Speed: 100mm/min.
AMP Spec. 109-5212
Measure contact retention force with
secondary lock set in effect.
Operation Speed: 100mm./min.
3.5.17
3.5.18
Wire Size
mm
2
Crimp Tensile
3.5.19
Strength
0.5
0.85
1.25
Durability
(Repeated
Mate/Unmating)
Resistance to
“Kojiri”
#20
#18
#16
0.3
(AWG)
#22
Crimp Tensile
N
58 min.
88 min.
127 min.
177 min.
Operation Speed: 100mm/min.
No. of Cycles: 30 Cycles.
AMP Spec. 109-5213
Repeated mating/ unmating by hand,
30 cycles
AMP Spec. 109-5215
Solder Temperature: 230±5℃
Immersion Duration: 3±0.5 seconds
Flux: Alpha 100
AMP Spec. 109-5203
Apply an axial pull-off load to crimped wire
of contact secured on the tester. Operation
Speed: 100mm/min.
AMP Spec. 109-5205
3.5.20
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
3.5.21
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
Wet Solder Coverage: 95% Min.
3.5.22
Solderbility
(Plated Area only)
Matte Tin plating only
Solder bath : Sn-3Ag-0.5Cu
Solder Temperature :250±5℃
Immersion Duration :5±0.5sec.
Flux :ULF-300R
3.5.23
Handling
Ergonomic
No abnormalities allowed in manual
mating/unmating handling.
Manually operated
3.5.24
Double Lock
Plate Locking
Strength
59N Max.
Operation Speed: 100mm/min.
Measure the force required to lock the
double lock plate.
Fig. 1 (To be continued)
5 of 12
Rev.D3
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