MULTILOCK*

040/070 and 070/250 Series

Hybrid Connectors

NOTE

Application Specification

114-- 8005

20 APR 11 Rev B

i

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of MULTILOCK 040/070 and 070/250 Series Hybrid

Connectors. The 040/070 series I/O (input/output) connectors are available in wire--to--board configurations

incorporating mixed 040--series (signal) and 070--series (power). The 070/250 mixed series connectors are a

wire--to--wire configuration with 11, 13, and 15 positions. The 040/070 series plug connectors are available 10

through 26 positions and the cap connectors are available in 16 through 76 positions. The contacts are on

2.5 mm [.098 in.] centerlines. Plug connectors are available in either hinge lock or side lock features. The cap

assembly is available in a horizontal (right--angle) position with some positions available in a vertical position.

When corresponding with TE Connectivity Representatives, use the terminology provided in this specification

to facilitate your inquiry for information. Basic terms and features of the connectors and contacts are provided

in Figure 1.

Printed Circuit (PC)

Board Female Cap

Assembly (Typ)

Male Plug

Housing

(Typ)

Wire Barrel

Contact Tine

Insulation Barrel

Tab Contact

(070 Series Shown)

Wire Barrel

Double Lock Plate

Receptacle Contact

(070 Series Shown)

Figure 1

E2011

Tyco Electronics Corporation, a TE Connectivity Ltd. Company

*Trademark

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.te.com

1

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LOC B

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

114- 8005

2. REFERENCE MATERIALS

2.1. Revision Summary

S

Updated document to corporate requirements.

2.2. Customer Assistance

Reference Part Number 638211 and Product Code 0417 are representative numbers that identify the

MULTILOCK 040/070 and 070/250 Series Hybrid Connectors. These numbers are used in the network of

customer service to access tooling and product application information. This service is provided by your local

TE Representative or, after purchase, by calling the Product Information number at the bottom of page 1.

2.3. Drawings

Customer Drawings for specific products are available from the responsible TE Engineering Department via the

service network. The information contained in the Customer Drawings takes priority if there is a conflict with

this specification or with any other technical documentation supplied by TE.

2.4. Specifications

The following Product Specifications (108--series) provide test and performance results, and Application

Specifications (114--series) provide related application information:

Specification Number

108--5244

108--5280

108--5216

108--5281

108--5342

108--5352

114--5091

114--5092

114--5094

114--5108

114--5133

114--5134

114--5159

114--5160

114--5162

Specification Title

040 Series, MULTILOCK I/O Connector

040/070 Hybrid I/O Connector for PC Board

070 Series, MULTILOCK I/O Connector

040 Series MULTILOCK I/O Connector MK II

040 II/070 II Hybrid I/O Connector MK II for Wire--to--Board Termination

040 Series MULTILOCK Connector Wire to Wire Type

070 Series Receptacle Contact

070 Series Tab Contact

040 Series Receptacle Contact

040 Series Tab Contact

040 Series Receptacle Contact for CAVUS Wires

070 Series Receptacle Contact for CAVUS Wires

040 II Series Tab and Receptacle Contact

070 II Series Tab and Receptacle Contact

040 Receptacle Contact for CAVUS

2.5. Manuals

Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides

information on various flux types and characteristics along with the commercial designation and flux removal

procedures. A checklist is included in the manual as a guide for information on soldering problems.

2.6. Instructional Material

The following list includes available instruction sheets (408--and 411--series) that provide assembly procedures

for product, operation, maintenance and repair of tooling, as well as setup and operation procedures of

applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.

Also included are Hand Books (410--series) which are written for operator training and reference material for

customers on various product lines and procedures.

Document Number

408--3295

408--3326

408--7424

408--8024

408--8039

Document Title

Preparing Reel Of Contacts for Application Tooling

Disengaging Double Lock Plate on .040/.070 Hybrid MULTILOCK Connector

Checking Terminal Crimp Height or Gaging Die Closure

Miniature Quick--Change Applicator (End--Feed Type)

Heavy Duty Miniature Quick--Change Applicators (End--Feed Type)

2

of 20

Rev

B

114- 8005

Document Number

408--8040

408--8053

408--8547

408--9640

408--9816

408--9853

408--9854

408--9855

408--9992

408--9997

409--5128

409--5842

409--5852

409--5855

409--5878

409--10012

410--5721

410--5841

411--5287

411--5288

411--5338

411--5417

411--5480

411--5655

411--5658

Document Title

Heavy Duty Miniature Quick--Change Applicators (Side--Feed Type)

Conversion Guide for Miniature Quick--Change Applicators

CERTI--CRIMP* II Straight Action Hand Tools

Crimp Quality Monitor Applicators for Side and End Feed Applications

Handling Of Reeled Products

PRO--CRIMPER* Hand Tool Assembly 90652--1 with Die Assembly 90652--2

PRO--CRIMPER Hand Tool Assembly 90653--1 with Die Assembly 90653--2

PRO--CRIMPER Hand Tool Assembly 90654--1 with Die Assembly 90654--2

PRO--CRIMPER III Hand Tool Assembly 58521--1

PRO--CRIMPER III Hand Tool Assembly 58528

Basic AMP--O--LECTRIC* Model “K” Terminating Machine

AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ]

AMPOMATOR CLS III--G Lead--Making Machine

AMP--O--MATIC* Side Feed Stripper--Crimper Model II Machine 854040--3, --4

AMPOMATOR CLS IV+ Lead--Making Machine

AMP--O--MATIC Side--Feed Stripper--Crimper III Machine 1320895--[ ]

Setup and Operation Handbook for the Model II AMPOMATOR CLS Machine

Customer Training Guide for AMP--O--LECTRIC Model “G” Terminator

Extraction Tool 755430--2 for 070 Series Contacts

Extraction Tool 755430--1 for 040 Series Contacts

DAHT 755223--1 for 070 Series Contacts

SAHT 911738--1, --2 for 040 Series Contacts

SAHT 911788 --2 for 070 Series Contacts

Double Action Tool 934192--1

Double Action Tool 934195--1

3. REQUIREMENTS

3.1. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the housing

material.

B. Reel Storage

When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.

C. Shelf Life

The contacts and housings should remain in the shipping containers until ready for use to prevent

deformation to those components. The components should be used on a first in, first out basis to avoid

storage contamination that could adversely affect signal transmissions.

D. Chemical Exposure

Do not store contacts near any chemicals listed below as they may cause stress corrosion cracking in the

contacts.

Alkalies

Ammonia

Citrates

Phosphates Citrates

Sulfur Compounds

Amines

Carbonates

Nitrites

Sulfides Nitrites

Tartrates

NOTE

i

Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if

available.

3.2. Wire Selection and Preparation

A. Type

The wire size range for MULTILOCK 040/070 and 070/250 Series Hybrid Connectors is 24 to 12 AWG

stranded or solid copper wire. Refer to the specific application specifications or instructional material

supplied with the products or application tooling.

Rev

B

3

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114- 8005

B. Preparation

The wire must be stripped to the dimensions provided in the specific application specifications or

instructional material supplied with the products or application tooling.

CAUTION

Do not nick, scrape, or cut the wire conductor during the stripping operation.

!

NOTE

i

There are tool designs available to meet various application requirements. The developed crimp configuration is

unique for each tool design and is acceptable provided the crimp height is within the functional range. For crimp

dimensions of a specific tool, refer to instruction sheet packaged with manual tools and applicator log packaged with

power tools.

3.3. Crimped Contact Requirements

Refer to Paragraphs 2.4 and 2.6 for related documentation which provide specific parameters for crimp

requirements. Locate the contact to be crimped in the appropriate tooling according to the instructions

packaged with that tooling. Detailed instructions covering the placement of contacts in the tooling and the use

of such tooling is packaged with each tool.

Terminate the contact according to the directions shipped with the appropriate tooling. See Section 5,

TOOLING.

CAUTION

Wire insulation shall NOT be cut or broken during the crimping operation, nor shall the insulation be crimped into the

contact wire barrel. Reasonable care should be taken by tooling operators to provide undamaged wire terminations.

!

A typical contact as it should appear after crimping is shown in Figure 2.

A. Crimp Height

The crimp applied to the wire portion of the contact is the most compressed area and is most critical in

ensuring optimum electrical and mechanical performance of the crimped contact. The crimp height must

be within the dimensions provided.

B. Crimp Length

For optimum crimp effectiveness, the crimp must be within the area shown in Figure 2. Effective crimp

length shall be defined as that portion of the wire barrel, excluding bellmouth(s), fully formed by the

crimping tool. Instructions for adjusting, repairing, and inspecting tools are packaged with the tools. See

Figure 15.

C. Bellmouths

Front and rear bellmouths shall be evident and conform to the dimensions provided in the supplied

documentation.

D. Cutoff Tab

The cutoff tab shall be cut to the dimensions provided in the supplied documentation.

E. Burrs

The cutoff burr shall not exceed the dimensions provided in the supplied documentation.

F. Wire Barrel Flash

The wire barrel flash shall not exceed the dimensions provided in the supplied documentation.

G. Conductor Location

The conductor may extend beyond the wire barrel to the maximum dimensions provided in the supplied

documentation.

H. Wire Barrel Seam

The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.

4

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Rev

B

114- 8005

End of Wire to be Flush to

Required Dimension from

End of Wire Barrel

Both Conductor and

Insulation Must Be Visible

No Missing or Nicked

Wire Strands

No Wire Strands in

Wire Barrel Seam

No Insulation In Seam

Crimp Length

Front Bellmouth

X

Rear Bellmouth

See View A

Wire Barrel

Crimp Width

Max. Wire

Barrel Flash

View A

Section X- X

NOTE:

Receptacle Contact Shown, Requirements

the Same for Tab Contact

Figure 2

Wire Barrel

Crimp Height

X

Max.

Burr

Cutoff

Tab

I. Twist and Roll

There shall be no twist, roll, deformation or other damage to the mating portion of the crimped contact that

will prevent proper mating. See Figure 3.

15_ (Max)

Wire Barrel

Figure 3

J. Straightness

The force applied during crimping may cause some bending between the crimped wire barrel and the

mating portion of the contact. Such deformation is acceptable within the limits as shown in Figure 4.

Rev

B

5

of 20

参数名称	属性值
是否无铅	不含铅
是否Rohs认证	符合
厂商名称	TE Connectivity(泰科)
Reach Compliance Code	compliant
主体宽度	0.681 inch
主体深度	0.826 inch
主体长度	0.748 inch
主体/外壳类型	PLUG
连接器类型	COMBINATION LINE CONNECTOR
联系完成配合	NOT SPECIFIED
触点性别	FEMALE
触点材料	NOT SPECIFIED
触点样式	SQ PIN-SKT
DIN 符合性	NO
空壳	NO
滤波功能	NO
IEC 符合性	NO
MIL 符合性	NO
混合触点	NO
安装类型	CABLE
装载的行数	2
选件	GENERAL PURPOSE
外壳材料	POLYBUTYLENE TEREPHTHALATE
触点总数	12
Base Number Matches	1

	6-917975-6	917997-4	6-917997-6	179684-6	LCAX7RIT682K	6-917850-6
描述	COMBINATION LINE CONNECTOR, PLUG	26 CONTACT(S), MALE, TWO PART BOARD CONNECTOR, PLUG	26 CONTACT(S), MALE, TWO PART BOARD CONNECTOR, PLUG	COMBINATION LINE CONNECTOR	CAPACITOR, CERAMIC, MULTILAYER, 100V, X7R, 0.0068uF, THROUGH HOLE MOUNT, RADIAL LEADED, ROHS COMPLIANT	COMBINATION LINE CONNECTOR, PLUG
是否Rohs认证	符合	符合	符合	符合	符合	符合
Reach Compliance Code	compliant	compliant	unknown	compliant	compliant	unknown
是否无铅	不含铅	不含铅	不含铅	-	不含铅	不含铅
厂商名称	TE Connectivity(泰科)	TE Connectivity(泰科)	TE Connectivity(泰科)	TE Connectivity(泰科)	-	TE Connectivity(泰科)
主体/外壳类型	PLUG	PLUG	PLUG	-	-	PLUG
连接器类型	COMBINATION LINE CONNECTOR	BOARD CONNECTOR	BOARD CONNECTOR	COMBINATION LINE CONNECTOR	-	COMBINATION LINE CONNECTOR
联系完成配合	NOT SPECIFIED	NOT SPECIFIED	NOT SPECIFIED	-	-	NOT SPECIFIED
触点材料	NOT SPECIFIED	NOT SPECIFIED	NOT SPECIFIED	BRASS	-	NOT SPECIFIED
DIN 符合性	NO	NO	NO	-	-	NO
IEC 符合性	NO	NO	NO	-	-	NO
MIL 符合性	NO	NO	NO	-	-	NO
混合触点	NO	NO	NO	YES	-	-
安装类型	CABLE	CABLE	CABLE	BOARD	-	-
选件	GENERAL PURPOSE	GENERAL PURPOSE	GENERAL PURPOSE	-	-	GENERAL PURPOSE
Base Number Matches	1	1	1	1	-	1
制造商序列号	-	917997	917997	-	LC	917850

6-917975-6

6-917975-6在线购买

6-917975-6概述

6-917975-6规格参数

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