Product
Specification
Two Circuit Heavy Duty Burner Connector
1.
1.1.
|
SCOPE
Content
108-1056
12Jan05 Rev A
EC 0990-0059-05
This specification covers performance, tests and quality requirements for the Tyco Electronics two circuit
heavy duty burner connector. This connector system provides a reliable means of connect/disconnect
for range surface burner units.
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was completed on 31Jan92. The Qualification
Test Report number for this testing is 501-165. This documentation is on file at and available from
Engineering Practices and Standards (EPS).
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between the requirements of
this specification and the product drawing, the product drawing shall take precedence. In the event of
conflict between the requirements of this specification and the referenced documents, this specification
shall take precedence.
2.1.
Tyco Electronics Documents
109-1:
General Requirements for Test Specifications
109 Series:
Test Specifications as indicated in Figure 1
114-1028:
Application Specification
501-165: Qualification Test Report
|
|
|
|
|
|
|
|
|
|
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.
3.2.
|
©2005 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
!
!
!
!
!
!
Material
Contact: Copper alloy, high temperature
Housing:
•
Phenolic, black, heat resistant grade, UL 94V-0
•
Silicate ceramic, natural
* Trademark
| Indicates change
For latest revision call AMP FAX*/Product Info number 1-800-522-6752.
For Regional Customer Service, visit our website at www.tycoelectronics.com
1 of 7
LOC B
108-1056
3.3.
Ratings
Voltage: 300 volts AC
Current: See Figure 2 for applicable current carrying capability
Temperature: -40 to 200 C
/
3.4.
|
3.5.
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests are performed at ambient environmental
conditions per Test Specification 109-1.
Test Requirements and Procedures Summary
Test Description
Examination of product.
Requirement
Meets requirements of product
drawing and Application
Specification 114-1028.
ELECTRICAL
R 5 milliohms maximum between
initial and final readings.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
AMP Spec 109-6-1.
Subject mated contacts assembled
in housing to 50 millivolts open
circuit at 100 milliamperes.
See Figure 3.
AMP Spec 109-29-1.
1600 volts AC. Test between
adjacent contacts of unmated
connector assemblies.
AMP Spec 109-28-4.
Test between adjacent contacts of
unmated connector assemblies.
AMP Spec 109-51, Condition B,
Test Method 2.
Subject mated contacts to 3500
cycles at 125% of rated current for
15 minutes ON and 15 minutes
OFF.
AMP Spec 109-45-1.
Measure temperature rise vs
current.
See Figures 4 and 3.
AMP Spec 109-21-7, Test level B.
Subject mated connectors to 2.22
G’s rms for 2 hours in each of 3
mutually perpendicular planes.
See Figure 5.
|
|
Dielectric withstanding voltage.
No breakdown or flashover.
Insulation resistance.
Current cycling.
|
MECHANICAL
Vibration, random.
Discontinuities shall not be
measured.
See Note.
|
Figure 1 (cont)
Rev A
/
Temperature rise vs current.
)
Termination resistance, dry circuit.
!
!
!
Performance and Test Description
5000 megohms minimum.
See Note.
30 C maximum temperature rise at
specified current.
2 of 7
108-1056
Test Description
Physical shock.
Requirement
Discontinuities shall not be
measured.
See Note.
Procedure
AMP Spec 109-26-1.
Subject mated connectors to 50 G's
half-sine shock pulses of 1
millisecond duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Figure 5.
AMP Spec 109-42, Condition A.
Measure force necessary to mate
connector with burner unit using
free floating fixtures at rate of .25
inch per minute.
AMP Spec 109-42, Condition A.
Measure force necessary to unmate
connector from burner unit at rate of
.25 inch per minute.
AMP Spec 109-41.
Measure force necessary to insert
contact into housing.
AMP Spec 109-30.
Apply axial load of 25 pounds to
contact by pulling on wire.
AMP Spec 109-16.
Determine crimp tensile at a rate of
1 inch per minute.
|
Mating force.
12 pounds maximum.
Unmating force.
1.5 pounds minimum.
Contact insertion force.
6 pounds maximum per contact.
Contact retention.
Contacts shall not dislodge.
Crimp tensile.
Wire Size
(AWG)
18
16
14
See Note.
Crimp Tensile
(Lbs min)
30
45
60
Durability.
|
ENVIRONMENTAL
Thermal shock.
See Note.
AMP Spec 109-27, except use test
tab.
Mate and unmate connector
assemblies for 3500 cycles at a
maximum rate of 600 cycles per
hour.
See Figure 6.
AMP Spec 109-22.
Subject mated connectors to 25
cycles between -40 and 200 C.
AMP Spec 109-23-3, Condition B.
Subject mated connectors to 10
humidity-temperature cycles
between 25 and 65 C at 95% RH.
AMP Spec 109-43.
Subject mated connectors to
temperature life at 200 C for 500
hours.
/
/
/
Humidity-temperature cycling.
See Note.
Temperature life.
See Note.
NOTE
|
Shall meet visual requirements, show no physical damage and shall meet the requirements of
additional tests as specified in the Test Sequence in Figure 2.
Figure 1 (end)
Rev A
3 of 7
108-1056
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
Examination of product
Termination resistance, dry circuit
Dielectric withstanding voltage
Insulation resistance
Current cycling
Temperature rise vs current
Vibration, random
Physical shock
Mating force
Unmating force
Contact insertion force
Contact retention
Crimp tensile
Durability
Thermal shock
Humidity-temperature cycling
Temperature life
NOTE
4(d)
5
6
7
3
9
2
10
11
5
4
5
3,8
6(c)
1
1
4,8
2
1,9
2,7
3,7
2,6
3
2,4
3
1,8
4
1,5
Test Sequence (b)
|
(d)
|
4.
4.1.
Figure 2
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Connector housings and contacts shall be prepared in accordance with applicable Instruction
Sheets and shall be selected at random from current production. Test group 1 shall consist of 5
assemblies loaded with 1 contact on 18 AWG wire and 1 contact on 16 AWG wire. Test group 2
shall consist of 5 assemblies (10 contacts) on 18 AWG wire and 5 assemblies (10 contacts) on 14
AWG wire. Test group 3 shall consist of 5 assemblies (10 contacts) on 16 AWG wire. Test group 4
shall consist of 5 assemblies (10 contacts) on each wire size.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
|
Rev A
/
(a)
(b)
(c)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Discontinuities shall not be measured. Energize at 18 C level for 100%
loading as determined in Test Specification 109-151.
Precondition samples with 10 cycles durability.
4 of 7
108-1056
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determined by development/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that product meets the requirements of Figure 1. Failures attributed
to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure
occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm
corrective action is required before resubmittal.
4.4.
|
Quality Conformance Inspection
The applicable quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing and
this specification.
4.5.
Certification
This product has been recognized under the Component Recognition Program of Underwriters'
Laboratories Inc., Electrical File Number E-70200 and Certified by the Canadian Standards Association,
Certification Number LR-7189.
|
Figure 3
Temperature And Resistance Measurement Points
Rev A
5 of 7
嵌入式系统
京公网安备 11010802033920号
Copyright © 2005-2026 EEWORLD.com.cn, Inc. All rights reserved
电子工程世界
