Product
Specification
108-1990
11Mar11 Rev K
NETCONNECT* SL Series Jacks and Category 6 Plugs
1.
1.1.
SCOPE
Content
This specification covers perform ance, test and quality requirem ents for NETCONNECT* Category 3,
Category 5e and Category 6 SL Series unshielded 110 jacks, Category 5e and Category 6 SL Series
shielded 110 jacks and plugs. These assem blies are designed for installation into various outlet plates,
surface m ount boxes, panels, and other sim ilar type fittings. Jacks incorporate IDC term inals for
term inating both shielded or unshielded twisted pair com m unications cable. Jacks will accom m odate 22
- 24 AW G solid and 24 - 26 AW G stranded conductors. The m axim um conductor insulation diam eter is
1.45 m m [.057 in]. For large OD conductors 1.27 to 1.45 m m an external strain relief m ust be used. The
plugs accom m odate Category 6 cable and shielded or unshielded twisted pair cable with 23 - 24 AW G
solid, or 24 - 26 AW G stranded conductors. The m axim um conductor insulation diam eter is 1.00 m m
[.039 in] with a cable jacket diam eter between 4.7 and 7.0 m m [.185 and .276 in].
1.2.
Qualification
W hen tests are perform ed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be perform ed using the applicable inspection plan and product drawing.
1.3.
Successful qualification testing on the subject product line was com pleted on 01Nov02. The
Qualification Test Report num ber for this testing is 501-553. This docum entation is on file at and
available from Engineering Practices and Standards (EPS).
APPLICABLE DOCUM ENTS
The following docum ents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the docum ent applies. In the event of conflict between the
requirem ents of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirem ents of this specification and the referenced docum ents,
this specification shall take precedence.
2.1.
TE Connectivity (TE) Docum ent
501-553: Qualification Test Report (NETCONNECT* SL Series Jacks and Category 6 Plugs)
2.2.
Industrial Standards
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EIA-364: Electrical Connector/Socket Test Procedures Including Environm ental Classifications
IEC 60068: Basic Environm ental Testing Procedures
IEC 60512: Electrom echanical Com ponents For Electronic Equipm ent; Basic Testing Procedures
and Measuring Methods Part 1: General
TIA/EIA-568-B.2: Com m ercial Building Telecom m unications Cabling Standard Part 2: Balanced
Twisted-Pair Cabling Com ponents
TIA-968-A: Telecom m unications, Telephone Term inal Equipm ent, Technical Requirem ents for
Connection of Term inal Equipm ent to the Telephone Network
2.
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
1 of 8
LOC B
108-1990
2.3.
Reference Docum ents
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3.
3.1.
108-1990-1: Product Specification (NETCONNECT* SL Series Category 3 Jacks)
108-1990-2: Product Specification (NETCONNECT* SL Series Category 5e Jacks)
108-1990-3: Product Specification (NETCONNECT* SL Series Category 6 Jacks)
109-197: Test Specification (TE Test Specifications vs EIA and IEC Test Methods)
114-6016: Application Specification (Modular Plug Connectors (Standard and Sm all Conductors))
114-6053: Application Specification (High Perform ance Modular Plug Connectors)
114-13035: Application Specification (8 Position Category 6 Modular Plug Connectors)
114-93006: Application Specification (8-Position Category 6 Shielded Modular Plug Connector)
408-8417: Instruction Sheet (SL Series 110 Connect Modular Jacks)
408-8602: Instruction Sheet (Shielded SL Series 110 Connect Modular Jacks)
REQUIREM ENTS
Design and Construction
Product shall be of the design, construction and physical dim ensions specified on the applicable
custom er drawing.
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable custom er
drawing.
3.3.
Ratings
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Voltage: 150 volts AC m axim um
Tem perature: -40 to 70°C
3.4.
Perform ance and Test Description
Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents
specified in Figure 1. Unless otherwise specified, all tests shall be perform ed at am bient environm ental
conditions.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Requirem ent
Meets requirem ents of product
drawing.
ELECTRICAL
Procedure
Visual, dim ensional and functional
per applicable quality inspection
plan.
Exam ination of product.
Contact resistance.
ÄR
20 m illiohm s m axim um .
IEC 60512-2-1.
Subject m ated plug and term inated
jack to 20 m illivolts m axim um open
circuit voltage at 100 m illiam peres
m axim um .
See Figure 3.
IEC 60512-3-1.
Test voltage of 100 volts DC with 1
m inute hold. Test between adjacent
contacts of m ated plug and
term inated jack.
Insulation resistance.
500 m egohm s m inim um .
Figure 1 (continued)
Rev K
2 of 8
108-1990
Test Description
Voltage proof.
Requirem ent
Procedure
One m inute hold with no breakdown IEC 60512-4-1.
or flashover.
1000 volts AC at sea level.
Test between adjacent contacts of
m ated plug and jack.
MECHANICAL
Vibration, jack-plug interface and
IDC-wire interface.
No discontinuities of 1 m icrosecond
m axim um .
Shall rem ain m ated and show no
evidence of physical dam age.
See Note.
IEC 60512-6-4.
Subject m ated plug and term inated
jack to frequency range of 10 to 55
Hz with displacem ent am plitude of
.014 inch. Sweep cycles per
direction shall be 5 in each direction
of 3 axis which are m utually
perpendicular planes.
IEC 60512-6-3.
Subject m ated plug and term inated
jack to 30 G's half-sine shock wave
of 11 m illiseconds duration. Three
shocks in each direction (2 total)
applied along 3 m utually
perpendicular planes (3 axis), 18
total shocks.
IEC 60512-9-1.
Mate and unm ate plug and jack
interface with latch inoperative for
200 cycles with a 6 position plug at
a m axim um rate of 500 (autom atic)
or 300 (m anual) cycles per hour.
IEC 60512-9-1.
Mate and unm ate plug and jack
interface with latch inoperative for
750 cycles at a m axim um rate of
500 (autom atic) or 300 (m anual)
cycles per hour.
IEC 60512-13-1.
Measure force required to m ate
plug and jack with latch depressed
at a m axim um rate of .5 inch per
m inute.
IEC 60512-13-1.
Measure force required to unm ate
plug and jack with latch depressed
at a m axim um rate of .5 inch per
m inute.
EIA 364-98.
Apply an axial load of 20 pounds to
plug housing at a rate of .5 inch per
m inute with plug m ated in jack and
latch engaged. Maintain load for 5
seconds.
Mechanical shock, jack-plug
interface.
No discontinuities of 5
m icroseconds m axim um .
See Note.
Durability, jack-plug interface using
a 6 position plug.
Perm anent deflection of contacts in
positions 1 and 8 are acceptable if
the specim ens m eet the
requirem ents of additional tests.
See Note.
See Note.
Durability, jack-plug interface.
Plug insertion force, jack-plug
interface.
5 pounds m axim um , unshielded.
8 pounds m axim um , shielded.
Plug withdrawal force, jack-plug
interface.
5 pounds m axim um , unshielded.
8 pounds m axim um , shielded.
Plug retention in jack, jack-plug
interface.
Plug shall not dislodge from jack.
Figure 1 (continued)
Rev K
3 of 8
108-1990
Test Description
Term ination tensile strength,
horizontal, IDC-wire interface.
Requirem ent
W ire Size
AW G
22 Solid
23 Solid
24 Solid
24 Stranded
26 Stranded
W ire Size
AW G
22 Solid
23 Solid
24 Solid
24 Stranded
26 Stranded
See Note.
Pounds
Minim um
14
12
9.5
7.5
4.6
Pounds
Minim um
1.5
1
1
1.5
1.9
Procedure
EIA 364-8.
Determ ine slot tensile strength. Pull
parallel to term inated wire.
See Figure 4.
Term ination tensile strength,
vertical, IDC-wire interface.
EIA 364-8.
Determ ine slot tensile strength. Pull
perpendicular to term inated wire.
See Figure 5.
Durability repeated, IDC-wire
interface.
TIA/EIA 568-B.2.
Term inate and re-term inate IDC’s
on jack for 200 cycles with 22 AW G
solid wire using im pact tool PN
569994-1 set on low im pact setting.
ENVIRONMENTAL
Therm al shock, IDC-wire interface.
See Note.
IEC 60068-2-14.
Subject m ated plug and term inated
jack to 100 cycles between -40 and
70°C. Duration exposure shall be 30
m inutes with an average transition
rate of 3°C per m inute.
IEC 60512-11-9.
Subject m ated plug and term inated
jack to 25 cycles between –40 and
70°C.
IEC 60068-2-38.
Subject m ated plug and term inated
jack to 21 cycles (cycle tim e 24
hours) between 25 and 65°C at
93% RH with a -10°C sub-cycle
shock.
IEC 60512-11-12.
Subject m ated plug and term inated
jack to 55°C and 95% RH for 10
days.
IEC 60068-2-2, Test Method Ba.
Subject m ated plug and term inated
jack to 70°C for 500 hours.
Therm al shock, jack-plug interface.
See Note.
Hum idity/tem perature cycling, IDC-
wire interface.
See Note.
Hum idity, steady state, jack-plug
interface.
See Note.
Stress relaxation, IDC-wire
interface.
See Note.
Figure 1 (continued)
Rev K
4 of 8
108-1990
Test Description
Mixed flowing gas, jack-plug
interface.
See Note.
Requirem ent
Procedure
IEC 60512-11-7, Method 2.
Subject m ated plug and term inated
jack to exposure for 4 days.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
1,5
2,4
2
1,7
2,6
3
1,8
2,7
3,6
2,4
3
3
3
4
2
3
4
2
3
3(c)
4
5
3
3(d)
4
5
5
3
6
4
2
3
4
4
1,4
5
1,5
2,4
6
1,5
2,4
7
1,5
8
1,6
2,5
9
1,5
10
1,8
2,7
11
1,5
Test Sequence (b)
3.6.
Examination of product
Contact resistance
Insulation resistance
Voltage proof
Vibration, jack-plug and IDC-wire interface
Mechanical shock, jack-plug interface
Durability, jack-plug interface (6 position plug)
Durability, jack-plug interface
Plug insertion force, jack-plug interface
Plug withdrawal force, jack-plug interface
Plug retention in jack, jack-plug interface
Termination tensile strength, horizontal, IDC-wire interface
Termination tensile strength, vertical, IDC-wire interface
Durability, repeated, IDC-wire interface
Thermal shock, IDC-wire interface
Thermal shock, jack-plug interface
Humidity/temperature cycling, IDC-wire interface
Humidity, steady state, jack-plug interface
Stress relaxation, IDC-wire interface
Mixed flowing gas, jack-plug interface
NOTE
(a)
(b)
(c)
(d)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Perform 100 cycles (terminations) on jack IDC’s before thermal shock, 33 additional
cycles (terminations) on jack IDC’s after 50 temperature cycles of thermal shock, 33
cycles (terminations) on jack IDC’s after 7 days of humidity-temperature cycling, and 34
cycles (terminations) after 21 days of humidity/temperature cycling.
Precondition jack interface with 40 durability cycles.
Figure 2
Rev K
5 of 8
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