Product
Specification
AMP 2.0mm Pitch HPI
High Performance Interconnect
Wire-To-Board System
1.
SCOPE
108-57100
15-DEC-2019 Rev D1
∣
1.1. CONTENTS
This specification covers the performance, tests and quality requirements for the
AMP High Performance Interconnect (HPI), 2.0mm Pitch, Crimp Type.
1.2 QUALIFICATION
When tests are performed on the subject product line, the procedures specified in
Tyco 109 series specifications shall be used. All inspections shall be performed
using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUMENTS AND SPECIFICATIONS
The following Tyco documents form a part of this specification to the extent
specified herein. Unless otherwise specified, the latest edition of the document
applies. In the event of conflict between the requirements of this specification and
the product drawing, the product drawing shall take precedence. In the event of
conflict between the requirements of this specification and the referenced
documents, this specification shall take precedence.
2.1. TYCO SPECIFICATIONS
A. 109-1: General Requirements for Test Specifications
B. 109 series: Test Specification as indicated in figure 2 (Comply with MIL-STD-202)
C. Corporate Bulletin 401-76: Cross-reference between AMP test Specifications
and Military or Commercial Documents.
D. 114-57011: Application Specification.
E. 501-57058: Test Report.
3.
REQUIREMENTS
3.1. DESIGN AND CONSTRUCTION
Product shall be of the design, construction and physical dimensions specified on
the applicable product drawing.
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108-57100
3.2. MATERIALS
∣
A. Housing：Thermoplastic, UL94V-0
∣
B. Contact：Copper Alloy, Tin Plating on soldertail over Nickel underplating
overall.
3.3. RATING
A. Voltage:
B.
C.
3A, 100 VAC / DC
1A, 250 VAC / DC
AWG #24 —
AWG #26 —
AWG #28 —
AWG #30 —
3.0A
2.0A
1.5A
1.0A
Operating Temperature: -25 to +85°C
Current:
3.3.1 Applicable wires
A. Wire Size:
B. Insulation Diameter:
AWG #30 -- #24 (0.05mm - 0.22mm )
0.9mm - 1.5mm
2
2
Note: The compatibility of wires for termination must be evaluated accordingly;
by the category from each manufacturer, brand, tradenames and product
catalog numbers
3.3.2 Applicable Printed Circuit Board
A. Board Thickness:
B. Hole Diameter:
0.8mm - 1.6mm
0.7mm – 0.8mm
3.4. PERFOMANCE AND TEST DESCRIPTION
The product is designed to meet the electrical, mechanical and environmental
performance requirements specified in Table 2. All tests are performed at
ambient environmental conditions per Tyco Specification 109-1 unless otherwise
specified.
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108-57100
3.5. TEST REQUIREMENTS AND PROCEDURES SUMMARY
NO.
3.5.1
TEST ITEM
Conformity of
Product physical
requirements
REQUIREMENT
Product shall conform to the
requirements of applicable
Product Drawing and Application
Specification
Initial
Final
3.5.2.2
Insulation
Resistance
10m ohms max.
20m ohms max.
PROCEDURE
Visually, inspected per applicable
quality inspection plan.
ELECTRICAL REQUIREMENT
3.5.2.1
Termination
Resistance
Subject mated contacts assembled in
housing to closed circuit current of
10mA max at open circuit voltage of
20mV max.
Measure by applying test potential
between adjacent contacts, and
between the contacts and ground in
the mated connector assembly.
MIL-STD-202, Method 302,Condition B
Measure by applying test potential
between adjacent contacts, and
between the contacts and ground in
the mated connector assembly.
MIL-STD-202, Method 301
1000M ohms min. (Initial)
500M ohms min (Finial)
3.5.2.3
Dielectric
Strength
Connector must withstand test
potential of 1000 VAC for 1 min.
Current leakage limit to 5.0mA
max.
MECHANICAL REQUIREMENT
3.5.3.1
Connector
Mating/
Unmating Force
Initial And 50th Cycle
Extraction
Inserti
Circuit
on
(kgf min)
Pos
(kgf
Initial
Final
max)
2
2.5
0.8
0.6
3
3.0
0.8
0.6
4
3.5
1.0
0.8
5
4.0
1.0
0.8
6
4.5
1.2
1.0
7
5.0
1.2
1.0
8
5.5
1.4
1.2
9
6.0
1.4
1.2
10
6.5
1.6
1.4
11
7.0
1.6
1.4
12
7.5
1.8
1.6
13
8.0
1.8
1.6
14
8.5
2.0
1.8
15
9.0
2.0
1.8
16
9.5
2.0
1.8
Subject terminated connector and
header to mate and unmate to
measure the force required to engage
and disengage by operating at a rate
of 25mm a minute.
3.5.3.2
Individual Pin
Insertion/
Extraction Force
Subject terminated contact and pin to
Insertion Force Extraction Force mate and unmate to measure the force
required to engage and disengage by
operating at a rate of 25mm a minute.
0.10kgf min
(Initial)
0.7kgf max
0.08kgf min
(Final)
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108-57100
NO.
3.5.3.3
TEST ITEM
Tensile Strength
of Wire
Termination
Contact
Retention Force
Post Retention
Force
REQUIREMENT
AWG #24—3.0kgf min.
AWG #26—2.0kgf min.
AWG #28—1.0kgf min.
AWG #30—0.8kgf min.
1.5 kgf min. per contact
1.0 kgf min. per contact
PROCEDURE
Apply an axial pull-off load to terminated
wire of contact. At a rate of 100mm a
minute. The load is applied in the axial
directions
Apply axial load to terminated contact at
a rate of 100mm a minute.
Apply axial pull-off load to post contact
mounted on housing and measure the
force required to dislodge post from
housing.
3.5.3.4
3.5.3.5
ENVIRONMENTAL REQUIREMEN
3.5.4.1
Subject mated connectors to 10-55-10
Hz traversed in 1 minute at 1.52mm
amplitude
2 hours in each of 3
mutually perpendicular planes.
MIL-STD-202, Method 201, Condition A
Temperature
Termination resistance (low level) Subject mated connector assemblies to
Life (Heat Aging) shall be met.
temperature life at 85°
C±2°
C for
240hours.
Subject mated connectors to steady
Humidity, Steady Insulation Resistance (Final)
state humidity at 40° and 90- 95% R.H
C
State
500 Mohms min.
Termination resistance (low level) for 240hrs
MIL-STD-202, Method 103, Condition
shall be met.Dielectric Strength
B.
shall be met.
Vibration
Sinusoidal Low
Frequency
No electrical discontinuities
greater than 1 microsecond.
Termination resistance (low level)
shall be met.
Thermal Shock
Termination resistance (low level) Subject mated connector assemblies
shall be met.
on 25 cycle -55 ° and +85 ° for 30
C
C
Must meet electrical requirement. minutes each duration at temperature
extremes.
MIL-STD-202, Method 107, Condition A
Termination resistance (low level) Subject mated/ unmated connectors to
shall be met.
5% salt concentration for 48 hours.
MIL-STD-202, Method 101, Condition B
Termination resistance (low level) Subject mated connector to sulfurous
shall be met.
acid gas (SO2) atmosphere of 3±1 ppm
concentration at 40±2° for 96 hours
C
The inspected area of each lead Steam Aging Preconditioning：
must have 95% solder coverage 1. Intended for nontin and nontin-alloy
minimum.
leadfinishes for 93+3/-5℃、1hrs.
2. Intended for tin and tin-alloy lead
finishes for 93+3/-5℃、8hrs.
<JESD22-B102D, Condition C>
Solder pot temperature: 245±5℃, 5sec
No physical damage shall occur.
Solder Temp.：245±5℃, 5
±0.5sec.
3.5.4.2
3.5.4.3
3.5.4.4
3.5.4.5
Salt Spray
3.5.4.6
3.5.4.7
Industrial Gas /
Sulfurous Acid
Gas (SO2)
Solderability
3.5.4.8
Resistance to
Wave Soldering
Heat
*-440054-*
*-440055-*
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108-57100
NO.
3.5.4.8
TEST ITEM
Resistance to
Wave Soldering
Heat
9-440054-1
9-440054-4
8-440054-6
8-440054-7
*-2355933-*
REQUIREMENT
No physical damage shall occur.
PROCEDURE
Solder Temp.：260
±5℃
, 10
±0.5sec.
3.5.4.8
Resistance to
Reflow Soldering No physical damage shall occur.
Heat
9-440054-1
9-440054-4
8-440054-6
8-440054-7
*-1775469-*
*-1775470-*
*-2355933-*
Durability
(Repeated Mate
/Unmating)
Ammonia
Pre-soak condition, 85
℃
/85
﹪
RH for
168 hours.
Pre Heat：150~180℃, 90±30sec.
Heat：230℃ Min., 30±10sec.
Peak Temp.：260+0/-5℃, 20~40sec.
Duration：3 cycles
3.5.4.9
3.5.4.10
3.5.4.11
Resistance to
cold
Termination resistance (low level) Subject connector assembly to 50
cycles of repeated mating /unmating at
shall be met.
a rate of 10 cycles a minute.
Termination resistance (low level) After 72 hours exposure in ammonia
shall be met.
chamber with 25cc of 3% ammonia
solution for every liter of chamber
capacity
Termination resistance (low level) Subject mated connectors to cold
shall be met.
testing atmosphere at -25
℃ ±
3
℃
48
hours.
Termination resistance (low level) shall
be met.
PART LIST:
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