AMPSS
Astec Modular Power Supply System
™
AM80A
Performance
Series
DC-DC Converter Module
Technical Reference Manual
Series Highlights
•
•
•
•
•
•
High Efficiency - up to 88%
100°C baseplate/ case operating temperature - no derating
Fixed Switching Frequency
Low output ripple and noise
High Reliability - over 1 million hours MTBF
Designed to meet all Telecom specifications
AM80A Performance Series
2
Contents
Introduction ................................................................................................................... 4
Special Features ............................................................................................................. 4
Ordering Information ..................................................................................................... 5
Safety ............................................................................................................................. 5
Electrical Specifications ............................................................... 6
Absolute Maximum Ratings – all models ................................................................. 6
Pin Connections - all models except AM80A-048L-050P25D033P30 .......................... 7
Pin Connections - AM80A-048L-050P25D033P30 ....................................................... 9
Insulation - all models .................................................................................................. 10
Electrical Specifications for 48V Input Models (AM80A-048L-xxxFyy) .................... 11
Electrical Specifications for 48V Input Models (AM80A-048L-050P25D033P30) ..... 13
Electrical Specifications for 150V Input Models (AM80A-150L-xxxFyy) .................. 14
Electrical Specifications for 300V Input Models (AM80A-300L-xxxFyy) .................. 15
Electrical Specifications for 320V Input Models (AM80A-320L-xxxFyy) .................. 17
Functional Description ............................................................... 18
Remote Sense (+SENSE, -SENSE) ............................................................................ 18
Enable Control (ENABLE) .......................................................................................... 18
Output Voltage Adjustment (V ADJ) ........................................................................... 19
Current Limit Adjustment (C LIM ADJ) ...................................................................... 19
Overvoltage Protection Adjustment (OVP ADJ) ......................................................... 19
Power Good/Identification (PG/ID) ............................................................................ 20
Clock Signals (CLK IN, CLK OUT) ........................................................................... 20
Current Sharing (C SHARE)........................................................................................ 21
Current Monitoring (C MON) ...................................................................................... 21
Temperature Monitoring (TEMP MON) ...................................................................... 21
Design Considerations ................................................................ 22
Input Bulk Capacitors .................................................................................................. 22
Remote Loads .............................................................................................................. 22
Thermal Data ................................................................................................................ 22
Overtemperature Protection ......................................................................................... 22
Parallel Connection Considerations ............................................................................. 23
AMPSS
®
Reference Manual
Rev. 05 Mar 99
Specifications
3
Output
Ripple and Noise ............................................................................................. 23
Conducted EMI ........................................................................................................... 23
Break Regulation .......................................................................................................... 23
Input Undervoltage Protection ..................................................................................... 24
Application Examples ................................................................. 25
AC Input Design .......................................................................................................... 25
Parallel Connection Design .......................................................................................... 25
Mechanical Information ............................................................. 26
Dimensions................................................................................................................... 26
Recommended PCB Layout ........................................................................................ 27
Dimensions of AM80A-048L-050P25D033P30 ........................................................... 28
Recommended PCB Layout ........................................................................................ 29
Heatsink Mounting Information ................................................................................... 30
Rev. 05 Mar 99
AMPSS
®
Reference Manual
AM80A Performance Series
AM80A Performance Series DC-DC Converters
21
31
32
+IN
31
MOSFET
switcher
24
+OUT
+
26
-OUT
INPUT
-
-IN
32
300V modules
only
MOSFET
switcher
Primary side
Secondary side
1mA
AMPSS™ POWER MODULE
29
ID
Resistor
Output
detection
Current
sensing
and
control
7
PG/ID
CLIMADJ
8
CSHARE
4
Over-
voltage
protection
PWM
control
and
gating
CMON
3
1mA
9
OVPADJ
ENABLE
11
1
+SENSE
CLKIN
6
OSC
Voltage
sensing
and
control
CLK IN 6
CLK OUT 5
C SHARE 4
C MON 3
TEMP MON 2
+SENSE 1
7 PG/ID
8 C LIM ADJ
9 OVP ADJ
10 V ADJ
11 ENABLE
12 -SENSE
12
CLKOUT
5
1mA
ûSENSE
+
OUTPUT
-
21 22 23 24
26 27 28 29
10
TEMPMON
2
Internal
temperature
sensor
VADJ
Introduction
The single output AM80A is an isolated, single output
DC to DC converter module, providing up to 252W
output with a maximum baseplate operating temperature
of 100°C with no derating. The AM80A features full
safety isolated low voltage secondary side control and
Astec Linear Programming (ALP™) for convenient
adjustment of the module's parameters.
The dual output AM80A provides two outputs, 3.3V
and 5.0V.
Special Features
•
High Efficiency - up to 88%
•
1MHz fixed switching frequency
•
100°C baseplate/ case operating temperature - no
•
•
•
•
•
•
•
derating
Low output ripple and noise
Excellent transient response
Safety isolated low voltage interface with ALP
TM
linear control
High Reliability - over 1 million hours MTBF
Wide input voltage range
Parallelable with accurate current sharing
Current and temperature monitoring outputs
4
AMPSS
®
Reference Manual
Rev. 05 Mar 99
Specifications
Ordering Information
M ode l N u m be r
A M 80 A -320 L-280 F 09
A M 80 A -300 L-022 F 60
A M 80 A -300 L-033 F 50
A M 80 A -300 L-050 F 40
A M 80 A -300 L-120 F 18
A M 80 A -300 L-150 F 16
A M 80 A -300 L-065 F 33
A M 80 A -300 L-240 F 10
A M 80 A -300 L-280 F 09
A M 80 A -150 L-065 F 33
A M 80 A -048 L-012 F 60
A M 80 A -048 L-022 F 60
A M 80 A -048 L-033 F 50
A M 80 A -048 L-050 F 40
A M 80 A -048 L-120 F 18
A M 80 A -048 L-150 F 16
A M 80 A -048 L-240 F 10
A M 80 A -048 L- 050 P 25
D 0 33P 3 0
In pu t
V o l tag e
32 0V
30 0V
30 0V
30 0V
30 0V
30 0V
30 0V
30 0V
30 0V
15 0V
48 V
48 V
48 V
48 V
48 V
48 V
48 V
48 V
48 V
O u tpu t
V o l tag e
28 V
2.2 V
3.3 V
5V
12 V
15 V
6.5 V
24 V
28 V
6.5 V
1.2 V
2.2 V
3.3 V
5V
12 V
15 V
24 V
5V
3.3 V
O u tpu t
Cu rre nt
9A
60 A
50 A
40 A
18 A
16 A
33 A
10 A
9A
33 A
60 A
60 A
50 A
40 A
18 A
16 A
10 A
25 A
30 A
O u tpu t
P owe r
25 2W
13 2W
16 5W
20 0W
21 6W
24 0W
21 4.5W
24 0W
25 2W
21 4.5W
72 W
13 2W
16 5W
20 0W
21 6W
24 0W
24 0W
12 5W
99 W
Please contact Astec for information on other output voltages, power ranges and configurations.
Safety
UL:
CSA:
VDE:
CE:
UL1950
CSA C22.2 No.950
VDE 0805
EN60950
CE Mark
Please contact Astec for information on specific module approvals.
Note:
Ensure all modules are used according to the Installation Instructions provided with each module.
All modules are designed to meet the following specifications:
ETS300-132-2
ETS300-386-1
(1)
EN55022-A
(1)
EN55022-B
(1)
EN41003
IEC6100-44
(1)
IEC6100-45
(1)
IEC950
VDE0871-A
(1)
VDE0878-A
(1)
BTNR2511(5)
(1)
(1)
Require additional circuitry for full compliance. Please refer to application section of this manual or contact
technical support office for further information.
Rev. 05 Mar 99
AMPSS
®
Reference Manual
5