8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
-
2119951-1
2161326-1
-
-
-
1338683-8
-
-
PART NUMBERS REQUIRED
8- 2151501 -5
5-18022-5
5-18022-5
-
-
-
5-18022-5
1901094-3
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6
-
-
(QUANTITY 2)
A
66
H
H1
ECR-16-011679
ECR-18-012024
15AUG2016
27JUL2018
MR
FL
GB
CT
2151501 -2
2151501 -5
2151501 -6
7- 2151501 -7
2151501 -7
H
H
H
H
G
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO
LATCH PLATE
NONE
-
4
12
2119950-1
-
-
1338683-8
-
8- 2151501 -4
-
-
6
1
1
1
1
-
-
-
-
1
1
1
1
1
-
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
1
1
-
2
-
-
1
-
1
-
4
1
1
1
-
1
-
1
-
-
1
1
-
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
1
1
-
2
1
3
1
-
1
-
4
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
1
1
1
1
-
1
-
-
1
1
1
1
2
1
1
1
1
-
-
1
-
1
1
1
1
1
1
2
1
3
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
1338683-8
-
-
2119641-1
-
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
D
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
3.30 mm [.130]
6.60 mm [.260]
8
SIZE
TYPE
-
-
APPLICATOR INSTRUCTIONS
408-10389
F
O
-
-
-
-
-
-
-
REF
-
-
-
-
-
1
-
1
1
1
1
1
1
2
1
3
1
-
1
-
4
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
REF REF REF
REF REF
TERMINAL DATA:
TERMINAL NAME:
5.05-6.05 mm [.199-.238 IN]
WIRE STRIP LENGTH
TAB 5.8 X 0.8 ASSEMBLY
n
TE TERMINAL
TE CRIMP SPECIFICATION
-
-
-
-
-
-
-
-
6
REF REF
INSULATION DIAMETER RANGE
13
C
TERMINAL
APPLICATION
SPECIFICATION
114-18052
-
10
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
964314-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
-
-
-
-
TE TERMINAL
2-964314-2
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
TE SEAL
963245-1
C1__DWG_PN_4_0
SEAL INSULATION DIAMETER RANGE
13
14
C1__DWG_PN_4_1
WIRE
SIZE
4.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.34+/-0.05 [.092+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
6
-
-
-
-
-
-
-
-
8.2
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
6
7
15
2151501 -4
2151501 -5
2151501 -6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
B
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
7
8
9
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
260
252
250
249
248
247
246
245
ITEM
NO
11
1
-
-
-
-
-
1
-
-
-
-
1
12
7
-
-
-
-
-
-
-
-
-
1
-
-
-
1
1
-
1
-
-
-
-
-
-
1
-
1
-
-
-
1
1
-
-
1
1
1
1
1
1
-
10
11
12
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119957-2
1
-
1
8-21084-0_GATD
1
-
1
2119640-1
-
1
1803259
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
1
1
1
-
1
-
1
2119758
2119082-6
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-2
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-690438-0
455888-8
2119956-1
2119791-5
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-5
1338683-8
2168400-1
1-5018030-0
1-1901681-2
2-1752354-9
18023-9
2119656-3
2119370-1
2079383-7
2119645-1
2119957-1
2119644-3
2119085-1
2119092-1
1-1752356-1
1-2079383-3
2161328-1
1-1320908-8
2119959-6
455888-4
22283-1
240792-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-3
2119805-2
318059-4
2-1333229-7
-
-
2-2119781-6
238011-2
5-1803018-6
-
1-456410-7
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 16.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
-
CRIMPER, WIRE PREMIUM
-
1
2119082-6
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-2
-
1
2119740-2
..
1
1901094-3
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
1-690438-0
-
1
455888-8
-
1
2119956-1
-
1
2119791-5
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
985575-5
-
1
1338683-8
-
4
2168400-1
-
1
1-5018030-0
-
1
1-1901681-2
-
1
2-1752354-9
-
1
18023-9
-
1
2119656-3
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-3
-
1
2119085_PRE_REV_K
-
1
2119092-1
-
1
1-1752356-1
-
2
1-2079383-3
-
1
2161328
-
1
1-1320908-8
-
1
2119959-6
-
1
455888-4
-
2
SIMP_22283-1
-
1
240792-1
-
1
1320928-6
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-3
-
1
2119805-2
-
1
318059-4
-
1
2-1333229-7
..
1
ITEM_7
..
1
ITEM_6
-
1
2-2119781-6
-
1
238011-2
-
1
5-1803018-6
..
1
ITEM_2
-
1
1-456410-7
A
13
14
-77 -7
-6
-5
-2
PART NO
DESCRIPTION
-77 -7
DIMENSIONS:
-6
-5
-2
DWN
CHK
PART NO
C.CHEN
S.XI
I.CRUZ
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
29AUG2012
29AUG2012
29AUG2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
244
243
242
241
240
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
96
82
71
70
69
67
66
63
62
60
59
57
56
54
52
51
50
49
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
15 CUT TO LENGTH AT ASSEMBLY
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151501
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
H1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
6
37
62
40
38
39
260
247
246
2
5
REF
D
FEED TYPE
D
2
2
2
3.1 REF
57 REF
14
SHEAR DEPRESSOR DETAIL
44
245
244
243
PNEUMATIC
A
250
249
2
7 252
7
63
35
166
238
163
59
136
8
242
2
6
8
REF
5.0
0.5
82
1
1
69
70
3
1
TERMINAL SUPPORT LOCATION
28
5
34 REF
C
137
172
56
177
2 176
2
133
135
2
198
6
174
52
175
51
164
50
11
2
66
67
213
15
33
24
30
96
29
C
4
SERVO
LATCH PLATE
240
4
41
44
REF
245 REF
17.9
0.5
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
57
14
50 REF
HOLDDOWN SET-UP
10
A
19
20
21
9
12
1
B
ITEM 30 LOCATED AT
FRONT HOLES
30 REF
25
241
13
1
11
29 REF
CAM POSITION
30mm STROKE
27
11
119
46
32
34
54
8
1
60
54
10
1
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
C.CHEN
S.XI
I.CRUZ
-
-
29AUG2012
29AUG2012
29AUG2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151501
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
H1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
2161326-1
2119950-1
-
-
-
-
1338683-8
-
-
PART NUMBERS REQUIRED
8- 2151501 -5
5-18022-5
5-18022-5
-
-
5-18022-5
1901094-3
-
-
-
-
-
-
-
2168400-6
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2151501 -2
2- 2151501 -5
2- 2151501 -7
7- 2151501 -7
H
H
H
G
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
1338683-8
1338683-8
-
-
8- 2151501 -4
6
-
-
-
-
-
-
-
-
-
-
-
1
1
-
-
-
-
1
1
1
1
-
REF
-
1
-
1
1
4
1
1
1
-
-
-
-
1
-
1
1
1
1
1
1
2
1
3
-
1
-
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
1
-
1
1
4
1
1
1
-
REF
1
1
1
1
1
1
1
-
2
1
3
-
1
-
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
-
1
1
-
1
-
-
1
1
1
1
2
1
1
1
1
1
1
4
1
1
1
1
1
-
-
1
-
1
1
1
1
1
1
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
4
2119641-2
-
2119799-1
-
-
-
2063440-2
-
-
-
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
3.30 mm [.130]
6.60 mm [.260]
8
-
-
-
-
-
-
-
-
-
-
REF REF
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
7
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
5.05-6.05 mm [.199-.238 IN]
WIRE STRIP LENGTH
TAB 5.8 X 0.8 ASSEMBLY
n
TE CRIMP SPECIFICATION
7
-
-
-
-
-
-
-
-
-
-
INSULATION DIAMETER RANGE
12
C
TERMINAL
APPLICATION
SPECIFICATION
114-18052
-
10
-
-
-
-
REF
TERMINALS APPLIED
TE TERMINAL
964314-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
2-964314-2
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
963245-1
TE SEAL
C1__DWG_PN_4_0
SEAL INSULATION DIAMETER RANGE
12
-
-
-
-
-
C1__DWG_PN_4_1
WIRE
SIZE
4.00mm2
W1__DWG_WGAUGE_1
2.34+/-0.05 [.092+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
6
13
-
-
-
-
-
-
8.2
6
-
-
-
-
-
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
14
-
-
-
-
-
-
-
2151501 -4
2151501 -5
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
& 152.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
1
-
-
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
-
-
11
1
-
-
-
-
-
1
-
-
-
-
1
-
1
1
1
1
10
11
A
12
13
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-6
2079764-1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2119782
-
1
2119640-1
-
1
1803259
-
1
1-22279-3_SIMP
-
1
2119082-6
-
1
2079764
-77 -27 -25 -22
PART NO
DESCRIPTION
251
250
249
246
244
243
ITEM
NO
1
1
2119083-1
7-18023-7
2168400-6
2063440-2
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119656-4
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-690438-0
455888-8
2119956-1
2119791-5
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-5
1338683-8
1-5018030-0
1-1901681-2
2-1752354-9
18023-9
2079383-7
2119645-1
2119957-1
2119644-3
1-1752356-1
1-2079383-3
2161328-1
1-1320908-8
2119959-6
455888-4
22283-1
240792-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-3
2119805-2
318059-4
2-1333229-7
-
-
2-2119781-6
238011-2
5-1803018-6
-
1-456410-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 16.0
FEED PAWL
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
-
CRIMPER, WIRE PREMIUM
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-2
-
1
2119740-2
..
1
1901094-3
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2119656-4
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
1-690438-0
-
1
455888-8
-
1
2119956-1
-
1
2119791-5
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
5-18022-5
-
1
985575-5
-
1
1338683-8
-
1
1-5018030-0
-
1
1-1901681-2
-
1
2-1752354-9
-
1
18023-9
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-3
-
1
1-1752356-1
-
2
1-2079383-3
-
1
2161328
-
1
1-1320908-8
-
1
2119959-6
-
1
455888-4
-
2
SIMP_22283-1
-
1
240792-1
-
1
1320928-6
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-3
-
1
2119805-2
-
1
318059-4
-
1
2-1333229-7
..
1
ITEM_7
..
1
ITEM_6
-
1
2-2119781-6
-
1
238011-2
-
1
5-1803018-6
..
1
ITEM_2
-
1
1-456410-7
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
C.CHEN
S.XI
I.CRUZ
-
-
29AUG2012
29AUG2012
29AUG2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
242
241
240
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
119
117
96
82
71
70
69
67
66
63
62
59
57
56
52
51
50
49
41
40
39
38
34
33
32
30
29
28
27
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
14 CUT TO LENGTH AT ASSEMBLY.
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151501
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
H1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
251
6
62
40
38
145
2
5
REF
D
FEED TYPE
PNEUMATIC
A
250
249
238
163
59
136
137
39
152
246
140
2
2
D
3.1 REF
7
7 139
244
13
57
REF
SHEAR DEPRESSOR DETAIL
243
2
63
8
166
242
2
6
5.0
0.5
8
REF
34
82
1
1
REF
69
177
176
174
52
70
3
1
TERMINAL SUPPORT LOCATION
C
172
56
2
2
C
4
28
5
41
140
REF
SERVO
LATCH PLATE
240
133
4
135
198
164
2
175
51
6
50
11
2
66
67
213
19
20
21
9
12
241
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
50
HOLDDOWN SET-UP
57
17.9
0.5
A
SERVO FEEDER
NOT INCLUDED
117 REF
14
33
13
REF
24
A
10
B
30
96
29
B
1
25
CAM POSITION
30mm STROKE
151
27
30
29
REF
REF
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
C.CHEN
S.XI
I.CRUZ
-
-
29AUG2012
29AUG2012
29AUG2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151501
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
H1
嵌入式系统
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