8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2161326-1
2119951-1
2119949-1
-
2119950-1
1338685-1
-
-
PART NUMBERS REQUIRED
8- 2266023 -5
8- 2266023 -4
8- 2266023 -5
5-18022-5
5-18022-5
-
-
-
-
5-18022-5
5-18022-5
1901094-3
-
2119641-1
1-1752354-0
-
-
2119799-1
2168400-6
2063440-1
-
-
-
-
-
(QUANTITY 2)
A
66
A
RELEASED
17OCT2013
LG
TE
2266023 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
-
REF
-
-
-
-
-
1
1
-
1
1
2
1
1
1
1
1
1
1
1
2
3
2
1
-
1
-
4
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
-
1
1
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
2
1
1
1
1
1
1
1
-
2
-
-
2
1
-
1
-
4
1
1
-
-
1
-
1
-
-
1
1
-
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
2
1
1
1
1
1
1
1
-
2
1
3
2
1
-
1
-
4
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
-
1
1
1
1
1
1
2
1
1
1
1
-
-
1
1
-
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
1
1
1
1
4
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
1
1
1
1
1
1
-
1
-
-
-
-
-
1
1
-
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
1
1
1
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
2266023 -2
2266023 -5
D
A
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
2119949-1
2161326-1
2119950-1
-
-
1338685-1
-
-
4
1338685-1
-
-
-
-
1338685-1
8- 2266023 -4
1901094-3
2119653-1
-
-
-
-
2119653-1
1-1752354-0
-
-
2168400-6
(QUANTITY 2)
2119641-1
-
2119799-1
-
-
-
-
2063440-1
-
-
2266023 -6
7- 2266023 -7
2266023 -7
SERVO
LATCH PLATE
11
NONE
-
REF REF REF REF
-
-
REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
0.76 mm [.030]
-
SIZE
TYPE
-
-
-
12
APPLICATOR INSTRUCTIONS
408-10389
F
-
-
-
-
-
-
REF REF
TERMINAL DATA:
TERMINAL NAME:
0.17-0.19 mm [.007-.007 IN]
WIRE STRIP LENGTH
OPEN END BARREL CONTACT PIN
n
AMPHENOL TERMINAL
TE CRIMP SPECIFICATION
-
-
-
-
-
-
-
6
INSULATION DIAMETER RANGE
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
12
C1__DWG_PN_2_0
-
-
TERMINALS APPLIED
TE TERMINAL
2113368-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
-
-
-
-
-
AMPHENOL TERMINAL
X-X81-110-2828
TE TERMINAL
C1__DWG_PN_3_0
AMPHENOL TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
WIRE
SIZE
26 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.711+0.025/-0 [.028+.001/-0]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
-
-
-
6
5.0
-
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266023
2266023
2266023
2266023
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
-
-
-
-
-
-
-
-
-
-
-
-
5.21 .
-
1
1
-
-
-
1
1
-
-
-
-
-
-
1
1
-
-
-
-
-
-
1
2
-
-
1
1
-
1
1
-
-
-
1
1
-
2
-
-
1
1
-
1
1
1
1
1
1
1
-
-
-
1
-
-
-
1
1
-
-
-
1
1
-
-
1
-
-
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
TERMINAL LUBRICANT IS RECOMMENEDED.
10
11
-
-
A
12
2119957-2
1803078-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
-
1
2119957-2
-
1
1803078-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
260
259
252
250
249
248
247
246
245
240
239
238
213
198
ITEM
NO
1
1
1
1
1
1-1752354-0
7-459492-1
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119944-1
2119955-1
1-690438-0
2168083-1
2168083-6
455888-8
547505-3
854769-4
2119956-1
2119791-6
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-5018030-0
1-1901681-9
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
3-1752356-1
2079383-5
2161328-1
1320908-2
1901086-1
1-455888-0
22281-8
356835-1
240792-1
1320928-2
980371-4
3-22280-3
1-356885-5
2119805-1
1633861-1
1-1633933-8
-
-
2119780-3
-
-
455888-3
7-1633609-9
STANDOFF,HOLD-DOWN
CRIMPER, WIRE O
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
SHEAR, FLOATING
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
-
-
SPACER, CRIMPER
CRIMPER, WIRE
-
1
1-1752354-0
-
1
7-459492-1
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119944-1
-
1
2119955-1
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-8
-
1
SIMP_547505-3
-
1
854769-4
-
1
2119956-1
-
1
2119791-6
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
2079383-4
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
4
2168400-1
-
1
1-5018030-0
-
1
1-1901681-9
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-4
-
1
2119085
-
1
2119092-1
-
1
3-1752356-1
-
2
2079383-5
-
1
2161328
-
1
1320908-2
-
1
1901086-1
-
1
1-455888-0
-
2
SIMP_22281-8
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
SIMP_3-22280-3
-
1
1-356885-5
-
1
2119805-1
-
1
1633861-1
-
1
1-1633933-8
..
1
ITEM_7
..
1
ITEM_6
-
1
2119780-3
..
1
ITEM_4
..
1
ITEM_3
-
1
455888-3
-
1
7-1633609-9
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
K.HUANG
L.ZHANG
U.GUO
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
03SEP2013
03SEP2013
03SEP2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
180
178
177
176
175
174
172
166
164
163
137
136
135
133
121
119
117
113
96
95
93
82
77
74
71
70
69
67
66
63
62
61
60
59
58
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266023
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
6
37
62
40
38
39
260
247
246
44
245
2
A
239
59
56
D
2
2
2
PNEUMATIC
A
250
249
7 252
2
7
63
35
166
238
163
59
136
8
259
8
82
178
1
1
2
REF
2.54 0.50
[ 0.100
0.019 ]
34 REF
70
69
28
5
41
44
REF
TERMINAL SUPPORT LOCATION
C
137
172
56
177
2 176
2
174
52
133
4
135
198
164
6
2
175
51
180
11
2
66
67
213
33
24
C
SERVO
LATCH PLATE
240
245 REF
16.26
[ 0.640 ]
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
77
58
74
10
A
180 REF
HOLDDOWN SET-UP
30
95
96
29
25
29 REF
11
119
9
12
1
ITEM 30 LOCATED AT
FRONT HOLES
30 REF
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
113
27
61
26
23
121
93
46
32
34
54
8
1
60
54
10
1
47
48
248
FEED TRACK POSITION
GUIDE FROM CLOSED BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K.HUANG
L.ZHANG
U.GUO
-
-
03SEP2013
03SEP2013
03SEP2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266023
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2161326-1
2119949-1
2161326-1
2119951-1
2119950-1
1338685-1
-
-
-
PART NUMBERS REQUIRED
8- 2266023 -5
5-18022-5
5-18022-5
1901094-3
2119653-2
1901094-3
2119653-2
2119641-2
-
-
-
-
2119641-2
1-1752354-0
-
-
-
2119799-1
2168400-6
2063440-1
-
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2266023 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2266023 -2
2- 2266023 -5
D
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
1338685-1
-
8- 2266023 -4
8- 2266023 -5
8- 2266023 -4
5-18022-5
-
-
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
-
REF
-
1
-
1
1
4
-
1
1
1
-
-
-
-
1
1
-
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
-
-
1
1
1
-
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
1
1
1
1
1
-
1
-
1
-
1
1
4
-
1
1
1
-
REF
1
1
REF
1
1
2
1
1
1
1
1
1
1
-
2
1
3
2
-
1
-
1
1
-
-
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
1
1
-
1
1
1
1
2
1
1
1
1
1
1
4
-
1
1
1
1
1
-
-
1
1
-
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
1
1
1
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
1
1
1
1
-
1
-
1
-
1
1
4
1
1
1
1
-
-
-
-
1
1
-
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
-
1
-
-
1
1
1-1752354-0
-
-
-
2168400-6
(QUANTITY 2)
7- 2266023 -7
2- 2266023 -7
4
2119950-1
-
-
2119949-1
1338685-1
-
-
1338685-1
2119799-1
2063440-1
-
-
-
REF REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
0.76 mm [.030]
-
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
11
APPLICATOR INSTRUCTIONS
408-10389
F
-
TERMINAL DATA:
TERMINAL NAME:
AMPHENOL TERMINAL
0.17-0.19 mm [.007-.007 IN]
WIRE STRIP LENGTH
OPEN END BARREL CONTACT PIN
n
TE CRIMP SPECIFICATION
-
-
-
-
-
-
-
-
-
-
-
-
-
INSULATION DIAMETER RANGE
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
11
C1__DWG_PN_2_0
-
-
TERMINALS APPLIED
TE TERMINAL
2113368-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
AMPHENOL TERMINAL
X-X81-110-2828
TE TERMINAL
C1__DWG_PN_3_0
AMPHENOL TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
WIRE
SIZE
12
26 AWG
W1__DWG_WGAUGE_1
0.711+0.025/-0 [.028+.001/-0]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
5.0
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266023 -4
2266023 -4
2266023 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TERMINAL LUBRICANT IS RECOMMENDED.
& 152.
-
-
-
-
-
-
-
-
-
-
6
1
1
-
-
-
1
-
-
-
-
1
1
1
1
-
-
1
-
-
1
1
1
1
2
1
1
1
1
1
-
-
1
-
-
1
1
1
1
-
-
1
-
1
-
-
-
1
1
10
11
-
-
A
1803078-2
2119782-1
2119640-1
2079988-1
1-22279-3
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-0
7-459492-1
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
CRIMPER, WIRE O
-
1
1803078-2
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
1
1-1752354-0
-
1
7-459492-1
-77 -27 -25 -22 -21
PART NO
DESCRIPTION
259
251
250
249
246
240
239
238
213
198
180
178
ITEM
NO
-
-
1
1
1
-
-
1
-
-
-
-
-
-
1
1
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119944-1
2119955-1
1-690438-0
2168083-1
2168083-6
455888-8
547505-3
854769-4
2119956-1
2119791-6
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
21028-2
1338685-1
1-5018030-0
1-1901681-9
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-4
3-1752356-1
2079383-5
2161328-1
1320908-2
1901086-1
1-455888-0
22281-8
356835-1
240792-1
1320928-2
980371-4
3-22280-3
1-356885-5
2119805-1
1633861-1
1-1633933-8
-
-
2119780-3
-
-
455888-3
7-1633609-9
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
SHEAR, FLOATING
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
-
-
SPACER, CRIMPER
CRIMPER, WIRE
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2119653-2
-
1
1-2119656-0
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119944-1
-
1
2119955-1
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-8
-
1
SIMP_547505-3
-
1
854769-4
-
1
2119956-1
-
1
2119791-6
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
1
1-5018030-0
-
1
1-1901681-9
-
3
18023-9
-
1
2119652
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-4
-
1
3-1752356-1
-
2
2079383-5
-
1
2161328
-
1
1320908-2
-
1
1901086-1
-
1
1-455888-0
-
2
SIMP_22281-8
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
SIMP_3-22280-3
-
1
1-356885-5
-
1
2119805-1
-
1
1633861-1
-
1
1-1633933-8
..
1
ITEM_7
..
1
ITEM_6
-
1
2119780-3
..
1
ITEM_4
..
1
ITEM_3
-
1
455888-3
-
1
7-1633609-9
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
K.HUANG
L.ZHANG
U.GUO
-
-
03SEP2013
03SEP2013
03SEP2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
119
117
113
96
95
93
82
77
74
71
70
69
67
66
63
62
61
59
58
56
52
51
49
48
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266023
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
251
62
40
A
38
239
39
152
145
2
246
140
2
2
D
59
56
7
7 139
PNEUMATIC
A
250
249
238
163
59
136
137
2
8
166
63
8
REF
2.54 0.50
[ 0.100
0.019 ]
34
259
82
178
1
177
176
174
52
1
2
TERMINAL SUPPORT LOCATION
REF
C
172
56
2
2
70
C
69
28
SERVO
LATCH PLATE
240
133
4
135
198
164
5
41
140
REF
2
175
51
6 180
66
2
11
67
213
58
74
9
12
HOLDDOWN SET-UP
180
77
16.26
[ 0.640 ]
A
SERVO FEEDER
NOT INCLUDED
117 REF
33
24
10
A
REF
B
30
95
96
29
25
1
B
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
113
27
61
26
23
121
93
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE FROM CLOSED BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K.HUANG
L.ZHANG
U.GUO
-
-
03SEP2013
03SEP2013
03SEP2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266023
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
A
stm32/stm8
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