8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151433 -1
2151433 -2
7-2151433-1
7-2151433-2
7- 2151433 -7
REVISION
F
F
F
F
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
D
E
F
ECR-15-010356
ECR-17-008003
ECR-18-016345
09JUL2015
02JUNE2017
15OCT2018
MR
TB
TB
JDG
JDG
TE
-
-
-
-
-
-
3
1
1
1
1
1
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
-
-
1
2
1
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
2
1
-
1
1
2
1
2
1
-
-
-
1
1
1
1
-
-
-
-
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
2
1
1
1
2
1
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
2
1
-
1
1
2
1
2
1
1
1
1
1
1
1
-
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
-
-
1
2
1
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
-
1
1
1
1
1
1
-
-
-
1
1
1
1
-
-
-
-
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
2
1
1
1
2
1
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
-
1
1
1
1
1
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.00 mm [.079]
2.49 mm [.098]
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35042
F
O
REF REF REF REF
TERMINAL DATA:
TERMINAL NAME:
MOLEX TERMINAL
.108-.123 IN [2.74-3.12 mm]
WIRE STRIP LENGTH
KK CRIMP TERMINAL, 3.96mm PITCH
n
MOLEX CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
MOLEX TERMINAL
INSULATION DIAMETER RANGE
.110 IN MAX [2.79 mm MAX]
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
KK CRIMP TERMINAL, 3.96mm PITCH
n
MOLEX CRIMP SPECIFICATION
TERMINAL
APPLICATION
SPECIFICATION
ATS-639007200
-
-
-
.108-.123 IN [2.74-3.12 mm]
INSULATION DIAMETER RANGE
.110 IN MAX [2.79 mm MAX]
ATS-639007200
-
-
-
-
-
-
-
TERMINALS APPLIED
C
TE TERMINAL
1572397-1
1572397-2
1572397-3
1572397-4
1572397-5
1572397-6
1572397-7
1572397-8
5
C1__DWG_PN_1_0
TERMINALS APPLIED
C1__DWG_PN_2_0
MOLEX TERMINAL
08-50-0105
08-52-0071
08-58-0121
08-56-0105
08-65-0114
08-55-0103
08-50-0015
08-50-0119
08-50-0281
08-52-0811
5
TE TERMINAL
1-1572397-1
1-1572397-2
1-1572397-3
1-1572397-4
1-1572397-5
1-1572397-6
1-1572397-7
1-1572397-8
1-1572397-9
C1__DWG_PN_3_0
MOLEX TERMINAL
08-53-0811
08-55-0133
08-58-0103
08-58-0114
39-00-0286
39-00-0347
40-01-1118
50-29-1689
50-29-1768
C1__DWG_PN_4_0
TE TERMINAL
286984-1
286984-2
286984-3
286984-4
C2__DWG_PN_1_0
MOLEX TERMINAL
08-58-0110
08-58-0187
08-50-0187
08-52-0112
C2__DWG_PN_2_0
TE TERMINAL
286984-6
286984-7
286984-8
C2__DWG_PN_3_0
MOLEX TERMINAL
08-50-0024
08-58-0105
08-58-0118
C2__DWG_PN_4_0
-
-
-
-
-
-
C2__DWG_PN_1_1
C2__DWG_PN_2_1
C2__DWG_PN_3_1
C2__DWG_PN_4_1
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C2__DWG_PN_1_2
C2__DWG_PN_2_2
C2__DWG_PN_3_2
C2__DWG_PN_4_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_1_3
C2__DWG_PN_2_3
C2__DWG_PN_3_3
C2__DWG_PN_4_3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C2__DWG_PN_1_4
C2__DWG_PN_2_4
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_3_8
C1__DWG_PN_4_8
WIRE
SIZE
1572397-9
1-1572397-0
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_3_9
C1__DWG_PN_4_9
18 AWG OR 0.80mm2
20 AWG OR 0.50mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.12+/-0.025 [.044+/-.001]
1.06+/-0.025 [.042+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
4
W2__FA_SETTING_1
-
-
-
-
-
-
-
-
-
-
-
W2__FA_SETTING_2
5.9
6.5
W2__DWG_WGAUGE_2
W2__DWG_CRIMP_HT_2
C1__DWG_PN_1_10
C1__DWG_PN_2_10
WIRE
SIZE
18 AWG OR 0.81mm2
18 AWG OR 0.80mm2
20 AWG OR 0.50mm2
22 AWG OR 0.35mm2
24 AWG OR 0.20mm2
W1__DWG_WGAUGE_1
1.12+/-0.05 [.044+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
W1__DWG_WGAUGE_2
1.12+/-0.025 [.044+/-.001]
1.06+/-0.025 [.042+/-.001]
1.00+/-0.025 [.039+/-.001]
0.94+/-0.03 [.037+/-.001]
5.6
5.9
6.5
6.8
7.3
5
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPECIAL APPLICATION FOR USE WITH 18AWG UL1015, 16 STRAND (.010")[.254mm²] ONLY.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
-
-
1
-
-
-
-
1
1
1
-
1
2119791-5
2119640-1
1803259-1
2119641-1
2119082-9
2079764-1
2119083-1
2119580-1
2063440-1
21045-3
994970-2
240638-1
3-23627-7
2119799-1
2217068-1
2030758-3
5018030-2
1-2168083-0
986220-3
1-22281-8
23238-1
2844908-1
2844907-1
1-690487-3
2168083-1
2168083-6
1-455888-9
1803607-1
2119791-6
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1338685-1
18023-9
2119652-1
2119653-1
1803583-1
2-2168083-6
1803515-1
2168083-3
1803602-1
2168083-2
2168083-1
2079383-5
1-2844962-5
1-2844938-9
22281-7
356835-1
4-690754-5
1-1320928-0
980371-4
2168083-2
1-18028-2
2119533-4
1-2119928-5
2119830-8
1633579-1
1633578-3
1633576-4
2-240641-1
-
1803203-1
238011-4
5-1633966-3
455888-1
6-1633609-6
DEPRESSOR, WIRE
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
BRACKET, AIR BLAST
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
SCR, SKT HD CAP, RoHS, M4 X 10
CLAMP, CABLE, BLACK
SPRING, COMPRESSION
INSERT, COUPLING
SCREW, LOCKING
POST, LOCKING
GUIDE, FRONT STRIP
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
SCR, SKT HD CAP, RoHS, M4 X 18
RAM ASSEMBLY, SF ATLANTIC
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, BHSC, RoHS (M8 X 25)
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FENCE
HOLDER, SLUG BLADE
BLADE, SLUG
PLATE, REAR SHEAR
ANVIL, SPECIAL
SPACER
-
BLOCK, FRONT DEPRESSOR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119791-5
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119082-9
-
1
2079764
-
1
2119083
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
2217068-1
-
1
2030758-3_2151622
-
1
5018030-2
-
1
1-2168083-0
-
1
986220-3
-
1
SIMP_1-22281-8
-
1
23238
-
1
2844908
-
1
2844907
-
1
1-690487-3
-
2
2168083-1
-
1
2168083-6
-
1
1-455888-9
-
1
1803607-1
-
1
2119791-6
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
2168083-2
-
1
5-18022-5
-
1
1338685-1
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-1
-
2
2-2168083-6
-
1
1803515-1
-
1
2168083-3
-
1
1803602-1
-
2
2168083-2
-
2
2168083-1
-
2
2079383-5
-
2
1-2844962-5
-
1
1-2844938-9
-
2
SIMP_22281-7
-
1
356835-1
-
1
4-690754-5
-
1
1-1320928-0
-
1
980371-4
-
1
2168083-2
-
4
1-18028-2
-
1
2119533-4
-
1
1-2119928-5
-
1
2119830-8
-
1
1633579-1
-
1
1633578-3
-
1
1633576-4
-
1
2-240641-1
..
1
ITEM_6
-
1
1803203-1
-
1
238011-4
-
1
5-1633966-3
-
1
455888-1
-
1
6-1633609-6
A
-77
-72 -71
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
R.O.WILSON
K.J.STAKEM
T. ELBIN
-
-
30MAY2012
15JUN2012
18JUN2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
286
250
249
248
244
243
242
239
238
172
164
163
137
136
130
129
128
127
126
121
101
99
98
96
95
93
82
71
70
67
66
61
60
59
56
49
48
47
46
45
44
43
41
36
34
33
30
29
27
26
25
24
23
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151433
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
56
44
2
D
PNEUMATIC
A
250
249
2
244
243
242
45
11
7
36
10
82
1
1
2
2
3
238
163
59
136
44
44.61
0.05
REF
C
137
172
56
286
3
C
1
4
70
5
41
RAM SET-UP
33
24
30
12
66
164
2
67
95
A
101
19
20
21
129
29 REF
20
127
REF
B
ITEM 30 LOCATED AT
REAR HOLES
30
REF
96
B
34
27
61
CAM POSITIONS
30mm STROKE
30mm STROKE
12 REF
29
121
25
26
23
93
98
99
46
9
8
60
128
126
130
43
5.0
0.5
30mm STROKE
1
1
FEED TRACK POSITION
GUIDE BY TERMINAL BODY
47
48
248
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
R.O.WILSON
K.J.STAKEM
T. ELBIN
-
-
30MAY2012
15JUN2012
18JUN2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151433
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151433 -1
2- 2151433 -2
7- 2151433 -7
REVISION
F
F
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
-
D
-
-
-
-
1
1
1
1
1
1
-
1
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
-
2
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
-
1
1
1
1
1
1
-
-
1
1
1
1
-
-
-
-
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
2
1
2
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
-
1
1
1
1
1
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.00 mm [.079]
2.49 mm [.098]
SIZE
TYPE
3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
APPLICATOR INSTRUCTIONS
408-35042
F
O
REF REF
TERMINAL DATA:
TERMINAL NAME:
.108-.123 IN [2.74-3.12 mm]
WIRE STRIP LENGTH
KK CRIMP TERMINAL, 3.96mm PITCH
n
MOLEX TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
.110 IN MAX [2.79 mm MAX]
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
KK CRIMP TERMINAL, 3.96mm PITCH
n
MOLEX TERMINAL
TE CRIMP SPECIFICATION
TERMINAL
APPLICATION
SPECIFICATION
ATS-639007200
-
-
-
-
.108-.123 IN [2.74-3.12 mm]
INSULATION DIAMETER RANGE
.110 IN MAX [2.79 mm MAX]
ATS-639007200
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1572397-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C
1572397-2
1572397-3
1572397-4
1572397-5
1572397-6
1572397-7
1572397-8
5
MOLEX TERMINAL
08-50-0105
08-52-0071
08-58-0121
08-56-0105
08-65-0114
08-55-0103
08-50-0015
08-50-0119
08-50-0281
08-52-0811
C1__DWG_PN_1_2
5
TE TERMINAL
1-1572397-1
1-1572397-2
1-1572397-3
1-1572397-4
1-1572397-5
1-1572397-6
1-1572397-7
1-1572397-8
1-1572397-9
C1__DWG_PN_3_0
C1__DWG_PN_3_1
MOLEX TERMINAL
08-53-0811
08-55-0133
08-58-0103
08-58-0114
39-00-0286
39-00-0347
40-01-1118
50-29-1689
50-29-1768
C1__DWG_PN_4_0
C1__DWG_PN_4_1
TE TERMINAL
286984-1
286984-2
286984-3
286984-4
C2__DWG_PN_1_0
C2__DWG_PN_1_1
MOLEX TERMINAL
08-58-0110
08-58-0187
08-50-0187
08-52-0112
C2__DWG_PN_2_0
C2__DWG_PN_2_1
TE TERMINAL
286984-6
286984-7
286984-8
C2__DWG_PN_3_0
C2__DWG_PN_3_1
MOLEX TERMINAL
08-50-0024
08-58-0105
08-58-0118
C2__DWG_PN_4_0
-
-
-
-
-
-
C2__DWG_PN_4_1
C2__DWG_PN_1_2
C2__DWG_PN_2_2
C2__DWG_PN_3_2
C2__DWG_PN_4_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_1_3
C2__DWG_PN_2_3
C2__DWG_PN_3_3
C2__DWG_PN_4_3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C2__DWG_PN_1_4
C2__DWG_PN_2_4
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_3_8
C1__DWG_PN_4_8
WIRE
SIZE
1-1572397-0
1572397-9
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_3_9
C1__DWG_PN_4_9
18 AWG OR 0.80mm2
20 AWG OR 0.50mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.12+/-0.025 [.044+/-.001]
1.06+/-0.025 [.042+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
4
W2__FA_SETTING_1
-
-
-
-
-
-
-
W2__FA_SETTING_2
3.9
4.5
W2__DWG_WGAUGE_2
W2__DWG_CRIMP_HT_2
C1__DWG_PN_1_10
C1__DWG_PN_2_10
WIRE
SIZE
18 AWG OR 0.81mm2
18 AWG OR 0.80mm2
20 AWG OR 0.50mm2
22 AWG OR 0.35mm2
24 AWG OR 0.20mm2
W1__DWG_WGAUGE_1
1.12+/-0.05 [.044+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
W1__DWG_WGAUGE_2
1.12+/-0.025 [.044+/-.001]
1.06+/-0.025 [.042+/-.001]
1.00+/-0.025 [.039+/-.001]
0.94+/-0.03 [.037+/-.001]
5.6
5.9
6.5
6.8
7.3
5
-
-
-
-
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPECIAL APPLICATION FOR USE WITH 18AWG UL1015, 16 STRAND (.010")[.254mm²] ONLY.
B
2
3
4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
-
-
1
-
-
-
-
1
1
1
-
1
2119791-5
2119640-1
1803259-1
2119082-9
2079764-1
2119083-1
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2119653-2
1803583-2
1803516-1
3-23627-7
2119799-1
2217068-1
2030758-3
5018030-2
1-2168083-0
986220-3
1-22281-8
23238-1
2844908-1
2844907-1
1-690487-3
2168083-1
2168083-6
1-455888-9
1803607-1
2119791-6
2119740-1
2168078-1
2-18032-5
5-18022-5
18023-9
2119652-1
2-2168083-6
2168083-3
1803602-1
2168083-2
2168083-1
2079383-5
1-2844962-5
1-2844938-9
22281-7
356835-1
4-690754-5
1-1320928-0
980371-4
2168083-2
1-18028-2
2119533-4
1-2119928-5
2119830-8
1633579-1
1633578-3
1633576-4
2-240641-1
-
1803203-1
238011-4
5-1633966-3
455888-1
6-1633609-6
DEPRESSOR, WIRE
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
BRACKET, AIR BLAST
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
SCR, SKT HD CAP, RoHS, M4 X 10
CLAMP, CABLE, BLACK
SPRING, COMPRESSION
INSERT, COUPLING
SCREW, LOCKING
POST, LOCKING
GUIDE, FRONT STRIP
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, SKT HD CAP, RoHS, M4 X 18
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, BHSC, RoHS (M8 X 25)
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FENCE
HOLDER, SLUG BLADE
BLADE, SLUG
PLATE, REAR SHEAR
ANVIL, SPECIAL
SPACER
-
BLOCK, FRONT DEPRESSOR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119791-5
-
1
2119640-1
-
1
1803259-1
-
1
2119082-9
-
1
2079764
-
1
2119083
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
1
2119653-2
-
1
1803583-2
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
2217068-1
-
1
2030758-3_2151622
-
1
5018030-2
-
1
1-2168083-0
-
1
986220-3
-
1
SIMP_1-22281-8
-
1
23238
-
1
2844908
-
1
2844907
-
1
1-690487-3
-
2
2168083-1
-
1
2168083-6
-
1
1-455888-9
-
1
1803607-1
-
1
2119791-6
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
5-18022-5
-
3
18023-9
-
1
2119652
-
2
2-2168083-6
-
1
2168083-3
-
1
1803602-1
-
2
2168083-2
-
2
2168083-1
-
2
2079383-5
-
2
1-2844962-5
-
1
1-2844938-9
-
2
SIMP_22281-7
-
1
356835-1
-
1
4-690754-5
-
1
1-1320928-0
-
1
980371-4
-
1
2168083-2
-
4
1-18028-2
-
1
2119533-4
-
1
1-2119928-5
-
1
2119830-8
-
1
1633579-1
-
1
1633578-3
-
1
1633576-4
-
1
2-240641-1
..
1
ITEM_6
-
1
1803203-1
-
1
238011-4
-
1
5-1633966-3
-
1
455888-1
-
1
6-1633609-6
A
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
R.O.WILSON
K.J.STAKEM
T. ELBIN
-
-
30MAY2012
15JUN2012
18JUN2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
286
250
249
244
243
242
239
238
172
164
163
151
144
142
141
140
137
136
130
129
128
127
126
121
101
99
98
96
95
93
82
71
70
67
66
61
59
49
48
45
43
41
36
34
33
30
29
27
26
25
24
23
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151433
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
140
2
D
244
56
PNEUMATIC
A
243
250
249
238
163
59
136
137
7
36
82
1
1
2
35.58
0.05
140 REF
45
2
242
2
3
11
C
172
56
C
286
3
10
1
4
70
5
41
RAM SET-UP
33
24
2
164
66
67
29
REF
ITEM 30 LOCATED AT
REAR HOLES
30
REF
30
101
12
B
95
96
29
34
A
19
20
21
129
20
127
REF
B
CAM POSITIONS
30mm STROKE
30mm STROKE
5.0
27
61
0.5
12 REF
FEED TRACK POSITION
GUIDE BY TERMINAL BODY
30mm STROKE
142
151
48
121
25
26
23
93
98
99
141
1
9
1
8
144
128
126
130
43
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
R.O.WILSON
K.J.STAKEM
T. ELBIN
-
-
30MAY2012
15JUN2012
18JUN2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151433
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
F
stm32/stm8
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