8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151541 -1
2151541 -2
7-2151541-1
7-2151541-2
7- 2151541 -7
REVISION
E
E
E
E
C
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
D2
D3
D4
E
ECR-15-013464
ECR-16-005398
ECR-16-009395
ECR-18-005656
23SEP2015
13APR2016
30JUN2016
14APR2018
YY
JH
YY
TB
UG
JDG
JT
JDG
D
-
-
-
-
-
1
1
1
1
1
1
1
-
1
REF
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
-
-
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
-
-
-
1
1
1
1
1
-
REF
-
-
-
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
-
1
1
1
1
1
1
1
-
1
2
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
-
-
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
-
-
-
-
-
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.27 mm [.050]
1.83 mm [.072]
SIZE
TYPE
3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
REF REF
TERMINAL NAME:
TERMINAL DATA:
TE TERMINAL
3.05-3.35 mm [.120-.132 IN]
WIRE STRIP LENGTH
MICRO QUADLOK SYSTEM
n
TE SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
1.15-1.60 mm [.045-.063 IN]
3.05-3.35 mm [.120-.132 IN]
WIRE STRIP LENGTH
MICRO QUADLOK SYSTEM
n
TE TERMINAL
TE SPECIFICATION
INSULATION DIAMETER RANGE
1.15-1.60 mm [.045-.063 IN]
TERMINAL
APPLICATION
SPECIFICATION
(A)114-18021
(B)114-61024
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
(A)114-18021
(B)114-61024
TERMINALS APPLIED
C
TERMINALS APPLIED
7
C1__DWG_PN_2_0
8
7
C1__DWG_PN_2_0
7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
GROUP 1
TE TERMINAL
(A) 928999-1
(A) 928999-6
(A) 5-928999-1
(A) 5-928999-5
(A) 5-928999-6
(A) 6-928999-5
(A) 928918-2
(A) 1-928918-1
(A) 1-928918-2
(A) 928918-1
(A) 928999-5
C1__DWG_PN_1_0
C1__DWG_PN_1_1
GROUP 2
C1__DWG_PN_2_1
8
C1__DWG_PN_4_0
GROUP 1
C1__DWG_PN_4_1
GROUP 2
C1__DWG_PN_2_1
8
C1__DWG_PN_4_0
TE TERMINAL
(A) 5-928918-2
(A) 5-928918-1
(A) 6-928918-1
(A) 6-928918-2
(A) 6-928918-3
(A) 1394702-1
(A) 1394702-2
TE TERMINAL
(A) 968220-1
(A) 968220-6
(A) 5-968220-1
(A) 5-968220-5
(A) 5-968220-6
(B) 2005119-1
(A) 968220-5
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(A) 1703296-1
(A) 1703296-5
(A) 1534116-1
(A) 1534116-2
TE TERMINAL
(A) 928999-1
(A) 928999-6
(A) 5-928999-1
(A) 5-928999-5
(A) 5-928999-6
(A) 6-928999-5
(A) 928918-1
(A) 928918-2
(A) 928999-5
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
(A) 5-928918-2
(A) 5-928918-1
(A) 6-928918-1
(A) 6-928918-2
(A) 6-928918-3
(A) 1394702-1
(A) 5-1394702-1
(A) 5-1394702-2
(A) 968893-1
(A) 1394702-2
TE TERMINAL
(A) 968220-1
(A) 968220-6
(A) 5-968220-1
(A) 5-968220-5
(A) 5-968220-6
(A) 968220-5
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(A) 1703296-1
(A) 1703296-5
(A) 1534116-1
(A) 1534116-2
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
(A) 5-1534116-1
(A) 5-1534116-2
(A) 1241918-1
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
(A) 5-1534116-1
(A) 5-1534116-2
(A) 1241918-1
C1__DWG_PN_4_5
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_1_8
(A) 5-1394702-1
(A) 5-1394702-2
(A) 968893-1
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_2_8
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_1_10
C1__DWG_PN_2_10
(A) 1-928918-1
(A) 1-928918-2
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_1_11
C1__DWG_PN_1_11
WIRE
SIZE
0.35mm2
0.25mm2
0.20mm2
W1__DWG_WGAUGE_1
0.82+/-0.03 [.032+/-.001]
0.76+/-0.03 [.030+/-.001]
0.72+/-0.03 [.028+/-.001]
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
10.0
10.4
9.3
W1__FA_SETTING_1
WIRE
SIZE
5
W1__FA_SETTING_2
0.50mm2
W1__DWG_WGAUGE_1
0.92+/-0.03 [.036+/-.001]
CRIMP HEIGHT
mm [INCH]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.3
W1__FA_SETTING_1
-
-
-
-
-
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
REFER TO APPLICATION SPECIFICATION, 114-18021, PAGE 8, NOTE 3
CONCERNING CRIMPING 0.50mm² WIRE.
7
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1
FOR GROUP 1 TERMINALS, REFER TO SHEET 2.
8
5
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2
FOR GROUP 2 TERMINALS, REFER TO SHEET 2.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP
HEIGHT REFERENCE SETTING FOR LARGEST WIRE
SIZE.CRIMP HEIGHT REFERENCE SETTINGS
GREATER THAN THE VALUE SHOWN MAY CAUSE
DAMAGE TO THE CRIMP TOOLING. REFER TO THE
INSTRUCTION SHEET FOR PROPER SETUP
AND ADJUSTMENTS.
-
-
-
-
-
-
-
-
-
-
8
7
1
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
-
-
-
-
-
1
-
-
-
1
-
1
1
8
1
7
1
1
2119640-1
2079988-1
2119641-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
3-23627-7
2119799-1
1-18028-2
2844908-1
2844907-1
1-690438-0
2168083-1
455888-5
1-240641-3
2168083-1
1633782-2
1803607-1
2119791-5
2119943-1
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1338685-1
2168083-3
2168083-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-6
2079383-5
2-2844962-4
2844992-3
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2217529-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1333233-1
4-240641-2
2119757-4
238011-8
2119784-2
455888-1
5-568176-3
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
WASHER, FLAT, REG M4
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
TERMINAL HOLD DOWN
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION, SPECIAL
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1-18028-2
-
1
2844908
-
1
2844907
-
1
1-690438-0
-
2
2168083-1
-
1
455888-5
-
1
1-240641-3
-
2
2168083-1
-
1
1633782-2
-
1
1803607-1
-
1
2119791-5
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
2168083-2
-
1
5-18022-5
-
1
1338685-1
-
4
2168083-3
-
2
2168083-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
1752356-6
-
2
2079383-5
-
2
2-2844962-4
-
1
2844992-3
-
1
1-455888-0
-
2
22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2217529-1
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
1333233-1
-
1
4-240641-2
-
1
2119757-4
-
1
238011-8
-
1
2119784-2
-
1
455888-1
-
1
5-568176-3
A
-77
-72 -71
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
HOFFNER
T.ELBIN
T.ELBIN
-
-
07DEC2001
08DEC2011
08DEC2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
248
244
243
242
241
239
238
172
164
163
137
136
119
99
98
96
95
82
81
79
78
71
70
69
67
66
61
60
59
56
54
53
49
48
47
46
44
41
34
33
30
29
28
27
26
25
24
23
21
20
19
18
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151541
SCALE
RESTRICTED TO
00779
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
E
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
59
56
44
GROUP 1
D
A
239
928999-1
928999-5
928999-6
5-928999-1
5-928999-5
5-928999-6
6-928999-5
928918-1
928918-2
1-928918-1
1-928918-2
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
TERMINAL HOLD DOWN
& SPACER SETUP CHART
2-928918-2
3-928918-2
5-928918-1
6-928918-1
6-928918-2
6-928918-3
1394702-1
1394702-2
5-1394702-1
5-1394702-2
53
81
7
7
D
18
53
81
7
POSITION 1
2
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
968893-1
PNEUMATIC
A
250
249
2
244
243
18
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
2
3
8
968220-1
968220-5
968220-6
5-968220-1
5-968220-5
53
POSITION 1
81
7
238
163
59
136
53
81
18
SEE TERMINAL HOLD DOWN AND SPACER
SETUP CHART ON THIS SHEET
AND NOTES
8
7
7
82
242
GROUP 2
5-968220-6
1703296-1
1703296-5
1534116-1
1534116-2
5-1534116-1
53
18
POSITION 2
81
7
1
C
137
172
56
1
70
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
1241918-1
69
2
C
3
1
4
28
18
5
POSITION 2
41
44.61
0.05
66
164
33
24
30
2
67
POSITION TOP EDGE OF HOLD DOWN
AGAINST BOTTOM SURFACE OF RAM
18
REF
RAM AND HOLD DOWN SET-UP
A
8
19
20
21
9
12
241
13
1
29 REF
1
REF
2.5
0.5
B
78
95
96
29
79
25
27
34 REF
B
TERMINAL SUPPORT LOCATION
ITEM 30 LOCATED AT
FRONT HOLES
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
61
26
23
46
98
99
34
54
8
1
60
54
10
119
11
47
48
248
6.4
0.5
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
DWN
CHK
A
HOFFNER
T.ELBIN
T.ELBIN
-
-
07DEC2001
08DEC2011
08DEC2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151541
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
E
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151541 -1
2- 2151541 -2
7- 2151541 -7
REVISION
E
E
C
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
-
-
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
2
1
-
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
2
2
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.27 mm [.050]
1.83 mm [.072]
-
SIZE
TYPE
-
3
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TERMINAL NAME:
TERMINAL DATA:
TE TERMINAL
3.05-3.35 mm [.120-.132 IN]
WIRE STRIP LENGTH
MICRO QUADLOK SYSTEM
n
TE SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
INSULATION DIAMETER RANGE
1.15-1.60 mm [.045-.063 IN]
3.05-3.35 mm [.120-.132 IN]
WIRE STRIP LENGTH
MICRO QUADLOK SYSTEM
n
TE SPECIFICATION
-
REF REF
INSULATION DIAMETER RANGE
1.15-1.60 mm [.045-.063 IN]
TERMINAL
APPLICATION
SPECIFICATION
(A)114-18021
(B)114-61024
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
(A)114-18021
(B)114-61024
TERMINALS APPLIED
TERMINALS APPLIED
7
C1__DWG_PN_2_0
GROUP 1
C
TE TERMINAL
(A) 928999-1
(A) 928999-6
(A) 5-928999-1
(A) 5-928999-5
(A) 5-928999-6
(A) 6-928999-5
(A) 928918-1
(A) 928918-2
(A) 928999-5
C1__DWG_PN_1_0
C1__DWG_PN_1_1
GROUP 2
C1__DWG_PN_2_1
8
C1__DWG_PN_4_0
GROUP 1
C1__DWG_PN_4_1
7
GROUP 2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
8
-
C1__DWG_PN_4_0
TE TERMINAL
(A) 5-928918-2
(A) 5-928918-1
(A) 6-928918-1
(A) 6-928918-2
(A) 6-928918-3
(A) 1394702-1
(A) 5-1394702-1
(A) 5-1394702-2
(A) 968893-1
(A) 1394702-2
TE TERMINAL
(A) 968220-1
(A) 968220-6
(A) 5-968220-1
(A) 5-968220-5
(A) 5-968220-6
(B) 2005119-1
(A) 968220-5
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(A) 1703296-1
(A) 1703296-5
(A) 1534116-1
(A) 1534116-2
(A) 928999-1
(A) 928999-5
(A) 928999-6
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(A) 5-928918-2
(A) 5-928918-1
(A) 6-928918-1
(A) 6-928918-2
(A) 6-928918-3
(A) 1394702-1
TE TERMINAL
(A) 968220-1
(A) 968220-5
(A) 968220-6
TE TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_3_1
(A) 1703296-1
(A) 1703296-5
(A) 1534116-1
(A) 5-1534116-1
(A) 5-1534116-2
(A) 1241918-1
(A) 1534116-2
TE TERMINAL
-
-
-
-
-
7
8
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
(A) 5-1534116-1
(A) 5-1534116-2
(A) 1241918-1
(A) 5-928999-1
(A) 5-928999-5
(A) 5-928999-6
(A) 6-928999-5
(A) 928918-1
(A) 1-928918-1
(A) 1-928918-2
(A) 928918-2
C1__DWG_PN_1_4
C1__DWG_PN_2_4
(A) 5-968220-1
(A) 5-968220-5
(A) 5-968220-6
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_4_5
-
-
-
-
-
-
-
-
-
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_1_8
C1__DWG_PN_1_8
C1__DWG_PN_2_8
(A) 1394702-2
(A) 5-1394702-1
(A) 5-1394702-2
(A) 968893-1
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_2_8
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_1_9
C1__DWG_PN_2_9
(A) 1-928918-1
(A) 1-928918-2
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_1_11
C1__DWG_PN_1_11
WIRE
SIZE
0.35mm2
0.25mm2
0.20mm2
W1__DWG_WGAUGE_1
0.82+/-0.03 [.032+/-.001]
0.76+/-0.03 [.030+/-.001]
0.72+/-0.03 [.028+/-.001]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_WGAUGE_2
10.0
10.4
9.3
W1__FA_SETTING_1
WIRE
SIZE
5
W1__FA_SETTING_2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.92+/-0.03 [.036+/-.001]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
W1__FA_SETTING_1
8.3
-
-
-
-
-
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
REFER TO APPLICATION SPECIFICATION, 114-18021, PAGE 8, NOTE 3
CONCERNING CRIMPING 0.50mm² WIRE.
7
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1
FOR GROUP 1 TERMINALS, REFER TO SHEET 2.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP
HEIGHT REFERENCE SETTING FOR LARGEST WIRE
SIZE.CRIMP HEIGHT REFERENCE SETTINGS
GREATER THAN THE VALUE SHOWN MAY CAUSE
DAMAGE TO THE CRIMP TOOLING. REFER TO THE
INSTRUCTION SHEET FOR PROPER SETUP
AND ADJUSTMENTS.
7
8
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
7
8
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
8
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2
FOR GROUP 2 TERMINALS, REFER TO SHEET 2.
-
-
1
-
-
-
1
-
1
1
1
2119640-1
2079988-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
1-18028-2
2844908-1
2844907-1
1-690438-0
2168083-1
455888-5
1-240641-3
2168083-1
1633782-2
1803607-1
2119791-5
2119943-1
2119740-1
2168078-1
2-18032-5
5-18022-5
1338685-1
2168083-2
18023-9
2119652-1
1803602-1
1752356-6
2079383-5
2-2844962-4
2844992-3
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2217529-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1333233-1
4-240641-2
2119757-4
238011-8
2119784-2
455888-1
5-568176-3
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
WASHER, FLAT, REG M4
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
TERMINAL HOLD DOWN
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION, SPECIAL
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119640-1
-
1
2079988_GATD
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
1-18028-2
-
1
2844908
-
1
2844907
-
1
1-690438-0
-
2
2168083-1
-
1
455888-5
-
1
1-240641-3
-
2
2168083-1
-
1
1633782-2
-
1
1803607-1
-
1
2119791-5
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
5-18022-5
-
1
1338685-1
-
2
2168083-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
1752356-6
-
2
2079383-5
-
2
2-2844962-4
-
1
2844992-3
-
1
1-455888-0
-
2
22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2217529-1
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
1333233-1
-
1
4-240641-2
-
1
2119757-4
-
1
238011-8
-
1
2119784-2
-
1
455888-1
-
1
5-568176-3
A
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
HOFFNER
T.ELBIN
T.ELBIN
-
-
07DEC2001
08DEC2011
08DEC2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
119
99
98
96
95
82
81
79
78
71
70
69
67
66
61
59
56
53
49
48
41
34
33
30
29
28
27
26
25
24
23
21
20
19
18
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151541
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
-
E
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
140
2
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
928999-1
928999-5
928999-6
5-928999-1
5-928999-5
5-928999-6
6-928999-5
928918-1
928918-2
1-928918-1
1-928918-2
TERMINAL HOLD DOWN
53
& SPACER SETUP CHART
81
7
GROUP 1
D
A
239
59
56
244
2-928918-2
3-928918-2
5-928918-1
6-928918-1
6-928918-2
6-928918-3
1394702-1
1394702-2
5-1394702-1
5-1394702-2
53
7
D
18
POSITION 1
81
7
243
PNEUMATIC
A
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
968893-1
250
249
238
163
59
136
137
2
242
2
3
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
5-968220-6
968220-1
1703296-1
968220-5
1703296-5
968220-6
1534116-1
5-968220-1
1534116-2
5-968220-5
5-1534116-1
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
1241918-1
53
81
18
7
POSITION 1
53
81
7
GROUP 2
18
8
18
53
81
7
POSITION 2
82
C
172
56
SEE TERMINAL HOLD DOWN AND SPACER
SETUP CHART ON THIS SHEET
AND NOTES
7
8
1
1
70
C
69
2
3
18
1
4
28
5
41
35.58
0.05
POSITION 2
164
2
66
67
POSITION TOP EDGE OF HOLD DOWN
AGAINST BOTTOM SURFACE OF RAM
33
24
30
78
95
96
29
79
25
27
18
REF
RAM AND HOLD DOWN SET-UP
B
A
19
20
21
9
12
241
13
1
29
REF
8
REF
2.5
0.5
B
34
1
TERMINAL SUPPORT LOCATION
ITEM 30 LOCATED AT
FRONT HOLES
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30
REF
30mm STROKE
142
151
48
61
26
23
141
98
99
34
143
8
144
143
10
119
11
6.4
0.5
1
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
A
TE Connectivity
Harrisburg, PA 17105-3608
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
HOFFNER
T.ELBIN
T.ELBIN
-
-
07DEC2001
08DEC2011
08DEC2011
NAME
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151541
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
-
E
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