8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119950-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
2119951-1
1338685-1
-
-
-
PART NUMBERS REQUIRED
8- 2151836 -5
5-18022-5
5-18022-5
1901094-3
2119653-1
1901094-3
2119653-1
2119641-1
-
-
-
-
-
-
2119641-1
2119799-1
-
-
-
-
-
-
2168400-6
2063440-1
-
-
-
-
(QUANTITY 2)
A
66
A3
A4
B
C
ECR-15-011747
ECR-15-014755
ECR-16-018294
ECR-17-017477
06AUG2015
08OCT2015
28DEC2016
29NOV2017
MR
XZ
TB
KH
-
1
1-22279-3_SIMP
JDG
JK
GB
CT
2151836 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2151836 -2
2151836 -5
D
C
C
C
C
C
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
1338685-1
-
8- 2151836 -4
8- 2151836 -5
5-18022-5
5-18022-5
-
-
-
-
-
-
-
6
1
-
1
1
1
1
-
-
-
-
-
-
REF
-
-
-
-
-
1
-
1
1
1
1
1
1
2
1
1
-
1
-
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
3
1
-
1
1
1
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
1
1
-
2
-
-
1
-
1
-
4
2
1
1
1
-
-
1
-
1
-
-
1
1
-
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
-
1
1
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
1
1
-
2
1
3
1
-
1
-
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
-
1
1
1
1
-
-
1
-
-
2
1
1
1
1
-
-
1
-
1
1
1
1
1
1
2
1
3
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
1
1
1
1
-
1
-
-
-
-
1
-
-
-
-
-
1
-
1
1
1
1
1
1
2
1
3
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1338685-1
1338685-1
-
-
-
-
8- 2151836 -4
2168400-6
(QUANTITY 2)
-
-
-
-
-
-
-
-
4
2119799-1
-
-
-
-
2063440-1
-
-
-
2151836 -6
7- 2151836 -7
2151836 -7
SERVO
LATCH PLATE
12
NONE
-
-
-
-
8
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.78 mm [.070]
2.19 mm [.086]
-
-
-
-
-
-
-
-
-
REF REF REF REF
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
REF REF
13
-
-
-
-
-
-
-
-
REF REF
TERMINAL DATA:
TERMINAL NAME:
4.80-5.30 mm [.189-.209 IN]
WIRE STRIP LENGTH
RECEPTACLE CONTACT, Au, SEALED TYPE, 1.0 SERIES
n
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
INSULATION DIAMETER RANGE
1.80-2.20 mm [.071-.087 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
4.80-5.30 mm [.189-.209 IN]
WIRE STRIP LENGTH
RECEPTACLE CONTACT, Sn, SEALED TYPE, 1.0 SERIES
n
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
1.80-2.20 mm [.071-.087 IN]
114-5400
-
13
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
14
-
-
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
1939351-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
C1__DWG_PN_2_0
13
14
C1__DWG_PN_2_0
-
-
-
-
-
-
-
-
TE TERMINAL
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
TE TERMINAL
1939351-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
-
C1__DWG_PN_2_1
TE TERMINAL
-
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
-
C1__DWG_PN_4_0
C1__DWG_PN_4_1
WIRE
SIZE
1.25mm2
0.85mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.20+/-0.05 [.047+/-.002]
1.12+/-0.05 [.044+/-.002]
1.09+/-0.05 [.043+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
WIRE
SIZE
14
W1__FA_SETTING_2
7.7
8.5
8.7
1.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.16+/-0.05 [.046+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
-
-
-
7
6
8.1
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
BARREL FRONT
POINT HEIGHT
1.45
BARREL FRONT POINT HEIGHT
(FRONT BOTTOM SURFACE BOX TO FRONT BARREL END)
14
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT
CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE
THE SPECIFIC APPLICATION.
REQUIREMENT.
THIS
TE
ACCORDING
CONNECTIVITY
SIMILARLY
APPLICATION
MERCHANTABILITY
THE
IN
-
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151836
2151836
2151836
2151836
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
TERMINAL LUBRICANT RECOMMENDED
4.64 .
11
1
-
-
-
-
-
1
-
-
-
-
7
8
9
1
1
1
7
-
-
-
-
-
-
-
1
-
-
-
1
1
-
-
-
-
-
-
1
-
-
-
1
-
1
1
1
1
1
-
1
-
-
-
1
10
11
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119798-1
A
12
13
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
260
252
250
249
248
247
ITEM
NO
1
1
1
-
1
1-22279-3
2119758-1
2119082-5
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
455888-4
22278-7
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
2-2168083-5
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1320908-3
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
462006-6
4-1633130-8
-
-
2119780-9
4-238011-0
2-1803018-5
455888-4
5-1752057-9
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 14
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .070
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM, STEPPED
-
1
2119758
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
2119955-1
-
1
455888-4
-
1
SIMP_22278-7
-
1
854769-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
4
2168400-1
-
2
2-2168083-5
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-1
-
1
2119085_PRE_REV_K
-
1
2119092-1
-
1
1752356-3
-
2
2079383-5
-
1
2161328
-
1
1320908-3
-
1
2119959-1
-
1
1-455888-0
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
462006-6
-
1
4-1633130-8
..
1
ITEM_7
..
1
ITEM_6
-
1
2119780-9
-
1
4-238011-0
-
1
2-1803018-5
-
1
455888-4
-
1
5-1752057-9
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
L.ZHANG
L.ZHANG
S.XI
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
20NOV2012
20NOV2012
20NOV2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
113
82
77
74
71
67
66
63
62
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151836
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
37
62
40
38
39
260
246
44
245
244
243
242
2
6
8
1
1
2
3
1
REF
1.0
0.5
2
2
2
247
A
6
239
59
56
2
D
PNEUMATIC
A
250
249
2
7 252
7
53
166
63
35
8
238
163
59
136
50
82
34 REF
C
137
172
56
52
51
4
C
28
5
TERMINAL SUPPORT LOCATION
41
SERVO
LATCH PLATE
240
133
4
135
198
33
24
66
67
2
213
19
20
21
9
12
241
13
11
1
11
ITEM 30 LOCATED AT
FRONT HOLES
29 REF
119
30 REF
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
11
164
30
29
10
A
77
1
58
74
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
113
47
48
248
13
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
L.ZHANG
L.ZHANG
S.XI
-
-
20NOV2012
20NOV2012
20NOV2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151836
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2161326-1
2119949-1
2161326-1
2119951-1
2119949-1
2119950-1
-
-
2119950-1
1338685-1
-
-
-
PART NUMBERS REQUIRED
8- 2151836 -5
5-18022-5
5-18022-5
1901094-3
2119653-2
1901094-3
2119653-2
2119641-2
-
-
-
-
2119641-2
2119799-1
-
-
-
-
-
2119799-1
-
-
-
2168400-6
2063440-1
-
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2151836 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2151836 -2
2- 2151836 -5
D
C
C
C
C
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
1338685-1
-
8- 2151836 -4
8- 2151836 -5
8- 2151836 -4
5-18022-5
5-18022-5
-
-
-
-
6
1
1
1
1
-
-
-
-
-
-
REF
-
1
-
1
1
4
-
1
1
1
-
-
-
-
1
-
1
1
1
1
1
1
2
1
3
-
1
-
2
1
1
-
1
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
2
-
-
1
1
-
1
-
1
-
1
1
4
-
1
1
1
-
REF
1
1
1
1
1
1
1
-
2
1
3
-
1
-
2
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
1
1
1
1
-
-
1
-
-
2
1
1
1
1
1
1
4
-
1
1
1
1
1
-
-
1
-
1
1
1
1
1
1
2
1
3
1
1
1
2
1
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
1
-
1
1
4
1
1
1
1
-
-
-
-
1
-
1
1
1
1
1
1
2
1
3
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2168400-6
(QUANTITY 2)
-
-
-
-
-
-
-
-
1338685-1
1338685-1
-
-
2- 2151836 -7
4
2063440-1
-
-
8
-
7- 2151836 -7
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.78 mm [.070]
2.19 mm [.086]
-
-
-
-
-
-
-
-
-
-
-
REF REF REF
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
7
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
4.80-5.30 mm [.189-.209 IN]
WIRE STRIP LENGTH
RECEPTACLE CONTACT, Au, SEALED TYPE, 1.0 SERIES
n
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
1.80-2.20 mm [.071-.087 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-5400
-
12
-
-
4.80-5.30 mm [.189-.209 IN]
WIRE STRIP LENGTH
RECEPTACLE CONTACT, Sn, SEALED TYPE, 1.0 SERIES
n
TE TERMINAL
TE CRIMP SPECIFICATION
7
-
-
-
-
-
-
-
INSULATION DIAMETER RANGE
1.80-2.20 mm [.071-.087 IN]
-
-
TERMINAL
APPLICATION
SPECIFICATION
13
-
-
-
-
-
-
12 13
12
-
-
-
-
-
-
-
REF
TERMINALS APPLIED
TE TERMINAL
1939351-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
C1__DWG_PN_2_0
TE TERMINAL
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
TE TERMINAL
1939351-1
C1__DWG_PN_1_0
TE TERMINAL
-
C1__DWG_PN_2_0
TE TERMINAL
-
C1__DWG_PN_3_0
TE TERMINAL
-
C1__DWG_PN_4_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
-
WIRE
SIZE
1.25mm2
0.85mm2
0.75mm2
W1__DWG_WGAUGE_1
1.20+/-0.05 [.047+/-.002]
1.12+/-0.05 [.044+/-.002]
1.09+/-0.05 [.043+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
7.7
8.5
8.7
WIRE
SIZE
13
W1__FA_SETTING_2
1.00mm2
W1__DWG_WGAUGE_1
1.16+/-0.05 [.046+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
8.1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
B
2
BARREL FRONT
POINT HEIGHT
1.45
BARREL FRONT POINT HEIGHT
(FRONT BOTTOM SURFACE BOX TO FRONT BARREL END)
2151836 -4
2151836 -4
2151836 -5
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
13
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
TERMINAL LUBRICANT RECOMMENDED.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT
CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE
THE SPECIFIC APPLICATION.
REQUIREMENT.
THIS
TE
ACCORDING
CONNECTIVITY
SIMILARLY
APPLICATION
MERCHANTABILITY
THE
IN
11
1
-
-
-
-
-
1
-
-
-
1
1
1
-
10
11
-
-
-
1
-
-
1
-
-
1
1
1
1
1
1
1
-
-
1
A
2119782-1
2119640-1
1803259-1
1-22279-3
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
-
1
2119782
-
1
2119640-1
-
1
1803259-1
-
1
1-22279-3_SIMP
-77 -27 -25 -22 -21
PART NO
DESCRIPTION
251
250
249
246
ITEM
NO
-
1
1
1
-
1
2119082-5
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
455888-4
22278-7
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
2-2168083-5
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-3
2079383-5
2161328-1
1320908-3
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
462006-6
4-1633130-8
-
-
2119780-9
4-238011-0
2-1803018-5
455888-4
5-1752057-9
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 14
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .070
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM, STEPPED
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2119653-2
-
1
1-2119656-0
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
2119955-1
-
1
455888-4
-
1
SIMP_22278-7
-
1
854769-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
2
2-2168083-5
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-1
-
1
1752356-3
-
2
2079383-5
-
1
2161328
-
1
1320908-3
-
1
2119959-1
-
1
1-455888-0
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
462006-6
-
1
4-1633130-8
..
1
ITEM_7
..
1
ITEM_6
-
1
2119780-9
-
1
4-238011-0
-
1
2-1803018-5
-
1
455888-4
-
1
5-1752057-9
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
L.ZHANG
L.ZHANG
S.XI
-
-
20NOV2012
20NOV2012
20NOV2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
113
82
77
74
71
67
66
63
62
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
12
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151836
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
251
62
40
A
38
239
39
152
145
2
246
140
2
2
D
59
7
56
7 139
244
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
53
8
63
50
166
242
2
6
8
REF
1.0
0.5
34
REF
82
1
52
51
1
2
TERMINAL SUPPORT LOCATION
C
172
56
C
3
1
4
28
5
41
SERVO
LATCH PLATE
240
133
4
135
198
164
2
11
33
66
67
213
19
20
21
29
9
12
241
1
A
SERVO FEEDER
NOT INCLUDED
117 REF
77
24
10
A
58
74
B
30
B
ITEM 30 LOCATED AT
FRONT HOLES
1
11
29
REF
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
13
30mm STROKE
142
151
48
113
12
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
L.ZHANG
L.ZHANG
S.XI
-
-
20NOV2012
20NOV2012
20NOV2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151836
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
C
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