8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151106 -1
2151106 -2
5-2151106-1
5-2151106-2
7-2151106-1
7-2151106-2
D
REVISION
F
F
F
F
F
F
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
C
D
E
F
ECR-14-012983
ECR-15-003320
ECR-17-008157
ECR-18-013071
02SEP2014
02MAR2015
06JUNE2017
18AUG2018
RK
KH
TB
TB
GB
JT
TE
TE
7- 2151106 -7
D
-
-
-
-
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
-
-
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
-
-
-
-
1
1
2
2
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
-
-
-
-
1
1
1
1
1
1
2
1
1
1
1
4
2
1
2
1
1
-
-
1
1
2
2
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
-
-
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
3.68 mm [.145]
-
SIZE
TYPE
-
-
3
APPLICATOR INSTRUCTIONS
114-35042
F
O
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
4.00-4.50 mm [.157-.177 IN]
WIRE STRIP LENGTH
ECONOSEAL RECEPTACLE CONTACT .070 TYPE
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
114-5082
-
5
C
TERMINAL
APPLICATION
SPECIFICATION
n
2.00-2.60 mm [.079-.102 IN]
-
-
-
4.00-4.50 mm [.157-.177 IN]
WIRE STRIP LENGTH
ECONOSEAL RECEPTACLE CONTACT .070 TYPE
TE TERMINAL
TE CRIMP SPECIFICATION
3
-
-
-
-
-
-
-
-
-
-
TERMINAL INSULATION DIAMETER RANGE
-
-
5
-
TERMINAL
APPLICATION
SPECIFICATION
SEAL INSULATION
DIAMETER RANGE
n
2.00-2.60 mm [.079-.102 IN]
8
-
-
-
-
SEAL INSULATION
DIAMETER RANGE
REF REF REF REF REF REF
TERMINALS APPLIED
TE TERMINAL
171662-1
171662-4
171662-5
175104-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
TE TERMINAL
171662-1
171662-4
171662-5
C2__DWG_PN_1_0
C2__DWG_PN_1_1
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
172888-1
172888-3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_1_2
C1__DWG_PN_3_2
1-172888-3
9-172888-2
176886-2
176886-5
1-900325-9
347874-1
176886-4
TE SEAL
172888-2
C1__DWG_PN_4_0
C1__DWG_PN_4_1
2.0-2.6
2.0-2.6
2.0-2.6
1.8-2.6
1.8-2.6
1.8-2.6
2.0-2.3
1.6-2.4
TE TERMINAL
C2__DWG_PN_2_0
172888-1
172888-3
TE SEAL
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_1_2
C2__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_1_3
C1__DWG_PN_1_3
C1__DWG_PN_4_3
1-172888-3
9-172888-2
176886-2
176886-4
172888-2
TE SEAL
C2__DWG_PN_4_0
C2__DWG_PN_4_1
2.0-2.6
2.0-2.6
2.0-2.6
1.8-2.6
1.8-2.6
1.8-2.6
2.0-2.3
1.6-2.4
5
-
-
-
-
-
-
-
-
-
C2__DWG_PN_4_2
C2__DWG_PN_4_3
C2__DWG_PN_4_4
C1__DWG_PN_1_4
C1__DWG_PN_4_4
C2__DWG_PN_4_5
C1__DWG_PN_4_5
C1__DWG_PN_4_6
C1__DWG_PN_4_7
C1__DWG_PN_4_8
176886-5
1-900325-9
347874-1
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
W1__DWG_WGAUGE_1
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.24+/-0.05 [.049+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.7
8.3
9.8
W1__FA_SETTING_1
WIRE
SIZE
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
1.00mm2
0.75mm2
W2__DWG_WGAUGE_1
1.32+/-0.05 [.052+/-.002]
1.24+/-0.05 [.049+/-.002]
CRIMP HEIGHT
mm [INCH]
7
-
-
-
-
-
-
-
-
-
-
CRIMP HEIGHT
4
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
8.8
9.8
W1__FA_SETTING_1
W2__DWG_WGAUGE_2
W2__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
1
5
1
1
1
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH,IT IS HIGHLY RECOMMEDNED THAT
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
REQUIREMENT.
THIS
TE
ACCORDING
CONNECTIVITY
SIMILARLY
APPLICATION
MERCHANTABILITY
THE CUSTOMER
SPECIFIC APPLICATION.
1
-
1
8
1
1803515-3
2-1803583-1
2119640-1
1803259-1
2119641-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
2-1752354-0
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-1
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-3
2079383-5
2-2844962-8
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333205-5
3-240641-4
2-2119781-4
2-238011-2
3-2119784-8
1-455888-4
4-456406-1
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
1803515-3
-
1
2-1803583-1
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119082-7
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
1
4-1722335-3
-
1
1-5018030-0
-
1
2-1752354-0
-
1
993111-1
-
1
SIMP_5-22280-0
-
1
1752353-3
-
1
1901680-2
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-5
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
1
2168083-2
-
1
5-18022-5
-
1
985575-3
-
1
1338685-1
-
4
2168083-3
-
2
2168083-3
-
1
1803382-6
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
1752356-3
-
2
2079383-5
-
2
2-2844962-8
-
1
2844992-1
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
1333205-5
-
1
3-240641-4
-
1
2-2119781-4
-
1
2-238011-2
-
1
3-2119784-8
-
1
1-455888-4
-
1
4-456406-1
A
-77
-72 -71 -52 -51
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
X.ZHAO
S.XI
I.CRUZ
-
-
31MAY2011
31MAY2011
31MAY2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
293
292
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
113
99
98
82
71
67
66
60
59
57
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151106
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
56
44
293
5
REF
D
1.9 REF
2
57 REF
PNEUMATIC
A
250
249
2
244
243
SHEAR DEPRESSOR DETAIL
238
163
59
136
53
50
7
82
242
2
3
8
REF
1.7
0.5
1
1
2
34 REF
C
137
172
56
177
2 176
2
174
181
2
175
182
164
3
180
2
66
67
C
3
1
4
TERMINAL SUPPORT LOCATION
28
5
41
44 293
REF
44.25
0.05
17.8
57
0.5
7
33
24
A
180 REF
19
20
21
9
12
241
29 REF
1
RAM AND HOLDDOWN SET-UP
B
30
29
B
1
ITEM 30 LOCATED AT
FRONT HOLES
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
13
30mm STROKE
113
5
46
292
98
99
34
54
8
1
60
54
10
1
11
47
48
248
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
X.ZHAO
S.XI
I.CRUZ
-
-
31MAY2011
31MAY2011
31MAY2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151106
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151106 -1
2- 2151106 -2
7- 2151106 -7
REVISION
F
F
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
3.68 mm [.145]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
114-35042
F
O
-
-
-
-
3
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
-
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
4.00-4.50 mm [.157-.177 IN]
WIRE STRIP LENGTH
ECONOSEAL RECEPTACLE CONTACT .070 TYPE
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
114-5082
-
5
C
TERMINAL
APPLICATION
SPECIFICATION
n
2.00-2.60 mm [.079-.102 IN]
4.00-4.50 mm [.157-.177 IN]
WIRE STRIP LENGTH
ECONOSEAL RECEPTACLE CONTACT .070 TYPE
TE TERMINAL
TE CRIMP SPECIFICATION
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TERMINAL INSULATION DIAMETER RANGE
-
-
5
-
-
-
-
SEAL INSULATION
DIAMETER RANGE
TERMINAL
APPLICATION
SPECIFICATION
n
2.00-2.60 mm [.079-.102 IN]
8
-
-
-
-
REF REF
TERMINALS APPLIED
TE TERMINAL
171662-1
171662-4
171662-5
175104-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
TE TERMINAL
171662-1
171662-4
171662-5
C2__DWG_PN_1_0
C2__DWG_PN_1_1
TE TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_2
172888-1
172888-3
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
172888-2
1-172888-3
9-172888-2
176886-2
176886-4
176886-5
TE SEAL
C1__DWG_PN_4_0
C1__DWG_PN_4_1
2.0-2.6
2.0-2.6
2.0-2.6
1.8-2.6
1.8-2.6
1.8-2.6
2.0-2.3
1.6-2.4
TE TERMINAL
C2__DWG_PN_2_0
172888-1
172888-3
TE SEAL
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_1_2
C2__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_1_3
C1__DWG_PN_1_3
C1__DWG_PN_4_3
1-172888-3
9-172888-2
176886-2
176886-4
172888-2
TE SEAL
C2__DWG_PN_4_0
SEAL INSULATION
DIAMETER RANGE
C2__DWG_PN_4_1
2.0-2.6
2.0-2.6
2.0-2.6
1.8-2.6
1.8-2.6
1.8-2.6
2.0-2.3
1.6-2.4
C2__DWG_PN_4_2
C2__DWG_PN_4_3
C2__DWG_PN_4_4
C1__DWG_PN_1_4
C1__DWG_PN_4_4
C2__DWG_PN_4_5
C1__DWG_PN_4_5
C1__DWG_PN_4_6
1-900325-9
347874-1
C1__DWG_PN_4_7
1-900325-9
176886-5
5
-
-
-
-
-
-
C1__DWG_PN_4_8
347874-1
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
W1__DWG_WGAUGE_1
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.24+/-0.05 [.049+/-.002]
CRIMP HEIGHT
mm [INCH]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.7
8.3
9.8
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
1.00mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.32+/-0.05 [.052+/-.002]
1.24+/-0.05 [.049+/-.002]
CRIMP HEIGHT
4
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
8.8
9.8
W1__FA_SETTING_1
-
-
7
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH,IT IS HIGHLY RECOMMEDNED THAT
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
REQUIREMENT.
THIS
TE
ACCORDING
CONNECTIVITY
SIMILARLY
APPLICATION
MERCHANTABILITY
THE CUSTOMER
SPECIFIC APPLICATION.
1
-
-
-
-
-
1
-
-
-
1
1
1
8
1
1
1
-
1
2119640-1
1803259-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-1
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-3
1803382-6
18023-9
2119652-1
1803602-1
1752356-3
2079383-5
2-2844962-8
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333205-5
3-240641-4
2-2119781-4
2-238011-2
3-2119784-8
1-455888-4
4-456406-1
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
1803259-1
-
1
2119082-7
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-5
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
1
5-18022-5
-
1
985575-3
-
1
1338685-1
-
2
2168083-3
-
1
1803382-6
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
1752356-3
-
2
2079383-5
-
2
2-2844962-8
-
1
2844992-1
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
1333205-5
-
1
3-240641-4
-
1
2-2119781-4
-
1
2-238011-2
-
1
3-2119784-8
-
1
1-455888-4
-
1
4-456406-1
A
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
X.ZHAO
S.XI
I.CRUZ
-
-
31MAY2011
31MAY2011
31MAY2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
113
99
98
82
71
67
66
59
57
56
53
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151106
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
5
REF
239
140
D
2
1.9 REF
59
56
244
57
SHEAR DEPRESSOR DETAIL
REF
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
242
2
3
1.7
0.5
53
50
7
8
REF
34
REF
82
C
1
TERMINAL SUPPORT LOCATION
1
2
172
56
C
3
1
4
28
5
41
35.22
0.05
140 REF
66
164
33
2
67
57
7
RAM SET-UP
24
B
A
19
20
21
30
B
29
9
12
1
ITEM 30 LOCATED AT
FRONT HOLES
30
29
1
REF
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
241
13
30mm STROKE
142
151
48
113
5
141
98
99
34
143
8
144
143
10
11
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
1
1
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
X.ZHAO
S.XI
I.CRUZ
-
-
31MAY2011
31MAY2011
31MAY2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151106
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
F
传感器
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