Micro-D
Connector Products
Amphenol
Aerospace
ENGINEERED SOLUTIONS.
DESIGNED TO FIT.
Amphenol micro connectors provide small inter-connect solutions, which will exceed the
requirements of the US military standard M83513. What differentiates Amphenol from the
competition is our overall connector design. Custom solutions can easily be engineered to
ensure exact performance in any application.
Amphenol is not limited to the traditional M83513 rectangular connectors but has also
developed and produced circular connectors, strip line connectors, PC board connectors,
and hybrid connectors utilizing power, signal, coaxial and fiber optics contacts.
Micro-D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
111
Amphenol
Aerospace
Micro-D
Table of Contents
MICROMINIATURE CONNECTORS: GENERAL INFORMATION
Why Use Amphenol Precision Stamped and Formed Contacts?
Connector / Component Terminology
Specifications
Performance Data
Contact Arrangements
Panel Cutouts
pg. 114
pg. 115
pg. 116
pg. 117
pg. 118
pg. 119
MICRO-D HARNESSED CONNECTORS: SERIES 100, 102, 104
Solder Cup Termination
(QPL to M83513/01 &/02)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 120-122
Stranded Wire Termination
(QPL to M83513/03 &/04)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 120-122
MICRO-D PRINTED CIRCUIT BOARD (PCB)
"BS" Straight Termination
(QPL to M83513/22 thru /27)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 123-125
"BR" Right Angle Termination
(QPL to M83513/16 thru /21)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 123, 126-127
"CBR" Right Angle Termination
(QPL to M83513/10 thru /15)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 123, 128-129
CONNECTORS: SERIES 100, 102, 104, 110
"C6" Straight Termination
(QPL to M83513/28 thru /33)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 123, 130, 132
"C16" Straight Termination
(C6 with standard/custom hardware)
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 123, 131-132
"110" Reversed Polarization, CBR Type
Alternate Board Layout
Metal / Plastic Inter-matable
Sizes 9 thru 100
pg. 133-135
MICRO-D PLASTIC CONNECTORS (NARROW WIDTH PROFILE): SERIES 101
Solder Cup Termination
(QPL to M83513/06 &/07)
Mates Only with Series 101
Sizes 9 thru 100
pg. 136-138
Stranded Wire Termination
(QPL to M83513/08 &/09)
Mates Only with Series 101
Sizes 9 thru 100
pg. 136-138
"BR" R/A Termination
Mates Only with Series 101
Sizes 9 thru 100
pg. 139, 141, 127
"CBR" R/A Termination
Mates Only with Series 101
Sizes 9 thru 100
pg. 139, 142, 129
Micro-D
"BS" Straight Termination
Mates Only with Series 101
Sizes 9 thru 100
pg. 139-140,125
MICRO-D HARDWARE AND ACCESSORIES
"MDCE" Dust Caps
Suitable for M83513 connectors
Statically Dissappative
Sizes 9 thru 100
pg. 143
HM05" Standard Hardware
QPL to M83513/05)
2-56 / #4-40 UNC Thread
ow and High Profile
g. 144
Custom Hardware
(Pre-installed by Factory)
#2-56 / #4-40 UNC Thread
Low and High Profile
Captive / Float
pg. 145
"MBS" EMI Backshell
Straight / Right Angle Exit
Suitable for M83513 connectors
Sizes 9 thru 100
pg. 147-149
Connector with Integrated EMI Backshell
Designed by Amphenol
Intermates with M83513 connectors
Reduce EMI and provides strain relief
Grounding screw (optional)
Sizes 9 thru 100
pg. 146
MICRO-D CONNECTOR SAVER / ADAPTER: SERIES 100, 101, 102
"P/S" 2-in-1 Connector
Intermates with M83513 connectors
Opposite mating genders (consult factory for same genders)
Sizes 9 thru 100
pg. 150-151
112
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Micro-D
Table of Contents
STRIP CONNECTORS (.050" CONTACT SPACING): SERIES 105
Plastic connector, solder cup or wire termination
Single row (consult factory for double row)
Guide pin (optional)
Sizes 1 thru 30
pg. 152-153
Amphenol
Aerospace
HI-DENSITY CARD CONNECTORS: SERIES 106
Metal connector, stranded wire termination
Compact in size, M83513 performance
Sizes 50 thru 152
pg. 154-155
Metal connector, vertical PCB mount
Compact in size, M83513 performance
Sizes 50 thru 152
pg. 154-155
Consult factory for hi-density surface mount or straddle mount (edge card) connectors.
FILTER MICRO-D CONNECTORS: SERIES M13
"BS" Straight Termination
Pi or C Filter
Mates with M83513 connectors
Sizes 9 thru 37
pg. 156-158, 125
"C6" Straight Termination
Pi or C Filter
Mates with M83513 connectors
Sizes 9 thru 37
pg. 156-157, 159, 132
Solder Cup Termination
Pi or C Filter
Mates with M83513 connectors
Sizes 9 thru 37
pg. 156-157, 160
"CBR" Right Angle Termination
Pi or C Filter
Mates with M83513 connectors
Sizes 9 thru 37
pg. 156-157, 161, 129
Solid Wire Termination
Pi or C Filter
Mates with M83513 connectors
Sizes 9 thru 37
pg. 156-157, 162
Stranded Wire Termination
Pi or C Filter
Mates with M83513 connectors
Sizes 9 thru 37
pg. 156-157
SPECIALTY CONNECTORS
Combo / Hybrid Micro-D
Signal with Power / Coaxial Contacts
Sizes 9 thru 100
pg. 163
Panel Mount with O-ring Seal
Minimum IP-67
Sizes 9 thru 100
pg. 163
Surface Mount or Straddle Mount (Edge Card)
Mates Only with Series 101
Sizes 9 thru 100
pg. 163
Micro-D
High Temperature (200C)
Sizes 9 thru 100
pg. 163
CUSTOM HARNESSED ASSEMBLIES: APPLICATION SPECIFIC
Multiple Cable Terminations
Micro-D to PCB Termination
Micro-D to Other Product Termination
pg. 164
CUSTOM CONNECTORS: APPLICATION SPECIFIC
Double Bay (Vertical / Horizontal)
Power / Coaxial Contacts Only
Strip Connector with Hardware
Shell / Backshell Modifications
pg. 165
REFERENCES
Wire Gauge and MIL-STD-681 (Sys 1) Colour Code
Part Number Cross Reference: MIL-SPEC / Amphenol
pg. 166
pg. 168-176
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
113
Amphenol
Aerospace
Micro-D
Precision Stamped and Formed Micro-D Contacts
Why use Amphenol precision
stamped & formed contacts
• AMPHENOL DESIGN not like other stamped and formed designs
• FULLY QUALIFIED per MIL-DTL-83513 requirements
• ONE PIECE CONTACT with EQUALLY SPACED compliant tines
• GOLD OVER NICKEL versus gold over copper flash barrier
• TIGHTER CONTROL over plating process
• UNIFORM PLATING thickness
• AUTOMATED STAMPING versus twist process variations
• Integrated closed engaging end ENSURES UNIFORM INSERTION FORCES
• LOW MATING/UNMATING FORCE
• PREFERRED CONTACT for SPACE and SATELLITE applications
• CONTINUOUS CONNECTION along the length of the contact beam
(line contact) versus multi-point connection (point contact)
AMPHENOL
COMPETITOR
3-Tyne compression
2 bundles of wires twisted, tip welded,
squashed, crimped then plated
Micro-D
Au/Ni Barrier
(Uniform plating thickness)
Au/Cu Flash Barrier
(Inconsistent plating thickness)
Micro-miniature contact system employs a precision stamped and formed pin contact recessed within the
plug insulator.
The contact system has proven reliability, exceeding the performance specifications of MIL-DTL-83513.
114
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Micro-D
Industry Terms for Micro-D Products
Amphenol
Aerospace
How to describe what you really need?
RECEPTACLE / FEMALE / SOCKET CONNECTOR
E-CLIP / RETAINER
JACKSCREW
POTTING WELL
SOCKET CONTACT
POLARIZATION / "D" SHAPE KEYSTONE
INTERFACIAL SEAL / FACE SEAL
SLOT OR HEX HEAD
(HEX HEAD SHOWN)
PLUG / MALE / PIN CONNECTOR
THRU HOLE / STANDARD MOUNTING HOLE
INSULATED WIRE (STRANDED) / PIGTAILS / FLYING LEADS
OR
UNINSULATED SOLID WIRE / STRAIGHT PCB TERMINATION
SHELL / BODY
SOLDER CUP CONTACT
Micro-D
EPOXY / POTTING
PIN CONTACT
DIELECTRIC INSULATOR / PLASTIC INSERT
FLANGE
CONNECTOR MATING FACE
SHELL
WIDTH / HEIGHT
WIRE LENGTH
SHEL
LENG L
TH
SHELL
DEPTH
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
115
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