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Sensing and Control
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Sensing and Control
Honeywell Inc.
11 West Spring Street
Freeport, IL 61032
www.honeywell.com/sensing
Manual Switches
Advanced Manual Line
Solid state switches — AML10 series
AML11/12 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12/13
AML Series
Electronic control switches — AML20 series
AML21/22 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14/15
AML23/25 paddle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16/17
AML24/26 rocker switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18/19
AML27 keylock switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Power duty switches — AML30 series
AML31/32 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
AML33/35 paddle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
AML34/36 rocker switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Indicators, Annunciators — AML40 series
AML41/42 indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
AML45 annunciators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Buttons, rockers, covers, cap assemblies — AML50 series
AML59 annunciator cap assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
AML51/52 pushbutton switch and indicator buttons . . . . . . . . . . . . . . . . . . . . . . . .
30/31
AML53/55 paddle switch covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35/36
AML54/56 rocker switch operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30/40
Mounting hardware — AML60 series
AML61 mounting bracket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
Accessories — AML70 series
AML71 barriers and AML75 panel seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
AML76 switch guards and AML78 panel plugs, dummy housing . . . . . . . . . . . . . . . .
45
AML79 connector block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Lamps and LEDs — AML90 series
AML91 incandescent wedge base T-1
3
⁄
4
lamps and AML92 T-1
3
⁄
4
LEDs. . . . . . . . . . .
46
Mounting dimensions.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
8
Honeywell
Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-800-737-3360 Canada
Manual Switches
Advanced Manual Line
AML Series
IN FRONT OF THE PANEL
Coordinated, attractive appearance.
AML features innovations designed by in-
dustrial designers to achieve the best bal-
ance of human factors and aesthetic ap-
pearance. Operator height, bezel size,
and the compatibility of square and rect-
angular shapes blend with other compo-
nents to harmonize your panel. There’s
no visual clutter to distract from man/
machine communication.
This comprehensive line of lighted and
unlighted manual controls features:
Pushbuttons for high and
intermediate frequency functions;
Rocker and paddle switches, with 2 or
3 positions, for less frequent control
functions;
Plus lighted indicators and
annunciators which complement
AML’s universal appeal.
Various controls can be matched with
their functions to accommodate the most
natural and efficient habit pattern reflex.
Keylock operated switches can be used
to assure ‘‘authorized personnel only’’
access.
Display flexibility.
AML offers a choice of
five legend sizes, four button heights, full
or split section display, and illumination
by incandescent lamps, LED’s or neons.
Colors are bright and uniform, providing a
strong definition and good visibility. (Non-
illuminated devices have the same attrac-
tive colors.)
Color display options include:
Transmitted color — color can be
distinguished whether lamp is On or
Off.
Dead front — display appears black,
until illumination causes legend and
color to appear.
Projected color — white display is
diffused with color when illuminated.
BEHIND THE PANEL
AML’s simple, cost effective design pro-
vides many behind-panel benefits for the
designer and installer/user.
Simple to install.
They snap in from the
panel front individually or in vertical or
horizontal strips; or in subpanel mounted
strips and matrices that can be pre-as-
sembled and pre-wired to assure accu-
rate alignment and efficient panel build-
ing.
Electrical flexibility.
Solid state switches
with Hall effect integrated circuits
interface directly with microprocessors
and other logic level devices. These IC’s
were first applied in MICRO SWITCH solid
state keyboards. Today, many MICRO
SWITCH products incorporate the Hall
effect technology to meet a wide range of
position sensing and manual control
needs.
Electronic control switches with gold or
silver contacts, and 1, 2, or 4 poles, will
handle up to 3 amps. Including an encod-
ed version which generates different bi-
nary coded outputs merely by changing
cam-keyed buttons.
Power duty switches meet line discon-
nect application needs with 10-amp push-
buttons and 15-amp paddle and rocker
switches.
Easy to wire.
All AML devices present
single level termination. This means fas-
ter, easier, neater, and more economical
wiring. And there is a choice of solder,
quick-connect, push-on, and printed cir-
cuit termination.
MATING RECEPTACLES
The .110
×
.020 quick-connect/solder ter-
minal (types 2 and 8) is designed for use
with receptacles that comply with the UL
standard for insertion and withdrawal
forces. Maximum insertion force is 12 lbs.
max., withdrawal force is 14 lbs. These
receptacles are supplied by: AMP Inc.,
Berg, Augat, Hollingsworth, MALCO,
Zierick, and others. Refer to Thomas Reg-
ister or the Yellow Pages for the location
of your local supplier.
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-800-737-3360 Canada
9
Manual Switches
Advanced Manual Line
FEATURES
Complete selection of pushbutton,
rocker and paddle (toggle type)
switches accommodates different
functions and promotes operator
efficiency.
Solid state, electronic, and power
duty control.
Full or split screen incandescent
display switches and indicators
provide vivid transmitted color,
projected color (for neutral display
when unlit), and dead front (hidden
color).
Wide-angle visibility LED and line
voltage neon display switches and
indicators.
Annunciators back-lighted by LED’s
enable high density message display.
Keylock switches available for
controlled access applications.
All AML terminations at the same
shallow depth (1.7 in. /43,1 mm) for
convenient wiring or PC board
termination.
Snap-in surface mount or sub-panel
(hidden bezel) mount with mounting
hardware.
Pad printed legends with a clear
polyurethane overcoat available in a
choice of five standard sizes.
Metric design for worldwide accept-
ance.
UL recognized, CSA certification.
Selected listings are certified by VDE
and CE. (For compliance status,
contact the 800 number.)
MICRO SWITCH AML Advanced Manual
Line combines functional flexibility with
electrical versatility to provide a broad
range of options to choose from.
EASY TO RELAMP
AML Series
FULL GUARD BEZEL OPTION
Relamping of T-1-3/4 incandescent
AML91 lamps is accomplished from the
front of the panel without tools. (AML92
T-1-3/4 LEDs can be added in the same
manner.)
As an alternative to standard height be-
zels (.06 in./1,5 mm), pushbutton switch-
es can be furnished with full guard bezels
extending .19 in./5.0 mm from the mount-
ing surface. In the free position, standard
buttons are flush with full guard bezels.
The raised bezel guards against acciden-
tal operation by someone leaning against
or dropping something on a control con-
sole.
High Intensity LEDs For Full-face AML Lighted Display
AML92 Series
Full-face illumination for high visibility lighted colors.
Advanced illumination technology combines high-intensity LED in standard
T-1-3/4 wedge base lamp package.
Easy plug-in installation in AML lighted switches and indicators.
Low operating temperature permits high density, continuous operation with
minimal heat build-up.
AML92 Series LEDs have a quad chip assembled in a T-1-3/4 wedge base lamp
package. They provide full-face illumination when used with lighted pushbutton,
rocker and paddle switches, or indicators equipped with incandescent lamp
sockets. For ordering information,
refer to page
46.
10
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-800-737-3360 Canada
Manual Switches
Advanced Manual Line
AML CHARACTERISTICS
Electrical/Mechnical Life*
Pushbuttons–Momentary
Pushbuttons–Alternate
Rockers
Paddles
Agency Ratings
(May not apply to every
series division)
UL
CSA
VDE
CE
AML 10 Series
1,000,000
25,000
25,000
25,000
AML 20 Series
25,000 (silver)/
100,000 (gold)
25,000
25,000
25,000
AML 30 Series
25,000
25,000
25,000
25,000
AML Series
AML 40 Series
N/A
---
---
---
---
File E53576
File LR4442
None
File E12252
File LR4442
File 0630/10.78+
Rating 1710
No. 4275.5788
File E12252
File LR4442
File 0630/10.78+
+
Rating 1710
No. 4275.5788
File E58932
File LR4442
None
* 95% Survival
+
Exception: Four-Pole AML’s are not included in VDE Approval
+ +
Exception: Only the 2-pole AML33 and AML34 are certified by VDE
AML ELECTRICAL DATA
AML10 Series
Electrical Characteristics
Output
Leakage
Output
Current
Voltage
max.
(Operated) (Released)
+.4
Volt
(Sinking
10 mA)
10
µA
Switching Time
Max.
Rise
10% to
90%
Fall
90% to
10%
Supply
Voltage
(V
S
)
–30 to
+30
VDC
Absolute Maximum Rating
4
Voltage
Externally
Applied to
Output
–0.5 Volt min.
+24
Volts max. (Off
condition)
Integrated
Circuit
Function
4.5-24 VDC
Sinking
Supply
Current
(Max.)
5V
7.0 mA
(Released)
24 V
9.0 mA
(Released)
14.0 mA
(Operated-
no load)
Loads
to
Output
20 mA
(Sinking)
Storage
Temperature
–40−C to
+65°C
(–40°
to
+149°F)
1.5
µ
sec 0.5
µ
sec
(Sinking (Sinking
10 mA)
10 mA)
Manuals
1
Over temperature range of 0° to
+55°C
(+32° to
+131°F)
and supply voltage of 4.5 to 5.5 VDC.
2
Over temperature range of 0° to
+55°C
(+32° to
+131°F)
and supply voltage of 16 VDC.
3
At 24°C. (+75°F)
AML20 Series
Contacts
Silver
or
Gold-plated Silver
Gold
AML30 Series
Voltage
125 VAC
250 VAC
Current
Pushbuttons
Rockers or Paddles
10 amps
10 amps
15 amps
15 amps
Load Type
60% power factor
60% power factor
Voltage
250 VAC
125 VAC
24 VDC
125 VAC/DC
Current
2 Amps
3 Amps
2 Amps
100 mA
Load Type
75% Power Factor
75% Power Factor
Resistive
Resistive
4
As with all solid state components, performance can be
expected to deteriorate as rating limits are approached;
however, they will not be damaged unless the limits are
exceeded.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-800-737-3360 Canada
11
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