BLuAC5-S
BLuAC5-SE
BLuAC5-Q
BLuAC5-QE
920-0049 Rev. C
12/8/2014
920-0049 Rev. C
12/8/2014
BLuAC5 S/Q Hardware manual
Contents
Introduction ............................................................................................................................... 4
Block Diagram .......................................................................................................................... 5
Getting Started ......................................................................................................................... 6
Status & Error Display LEDs .................................................................................................... 7
Serial Comm Tx & Rx LED .......................................................................................... 7
Bus voltage indication LED .......................................................................................... 7
Seven Segment Display Error codes ........................................................................... 8
Seven Segment Display Status codes ......................................................................... 9
Connecting to the PC using RS-232....................................................................................... 10
Regeneration LED ..................................................................................................... 10
Connecting to a host using RS-485 ........................................................................................ 11
A Short tutorial on RS-485 & RS-422 ........................................................................ 11
Getting and Connecting a RS485 4-wire adaptor to your PC .................................... 12
Getting and Connecting a RS485 2-wire adaptor to your PC .................................... 13
Before you connect the servo drive to your system ......................................................... 13
Connecting the AC Power Input.............................................................................................. 14
24 Volt Controller Input (Keep Alive) .......................................................................... 14
Connecting Single Phase AC input (90-260VAC) ...................................................... 15
Connecting 3-Phase AC input (90-260VAC) .............................................................. 15
Connecting the Motor ............................................................................................................. 16
Recommended Ferrite Core Instructions................................................................................ 17
Fuses - External and Internal ................................................................................................. 17
Line Filters .............................................................................................................................. 17
Connecting the Encoder & Hall Sensors ................................................................................ 18
Encoder Pinout .......................................................................................................... 18
Connecting a Single-Ended Encoder ........................................................................ 19
Connecting Single-Ended Hall Sensors .................................................................... 19
IN/OUT 1 Connector ............................................................................................................... 20
Summary of Input Signals ......................................................................................... 20
IN/OUT 1 Connector Pin Diagram ............................................................................. 20
High Speed Digital Inputs .......................................................................................... 21
Using High Speed Inputs with 12-24 Volt Signals ...................................................... 22
Connecting to PLC with Sourcing (PNP) Outputs ..................................................... 23
Connecting to PLC with Sinking (NPN) Outputs........................................................ 23
Using Mechanical Switches at 24 Volts...................................................................... 23
Standard Digital Inputs .............................................................................................. 24
What is COM? ......................................................................................................... 24
User Out 24V supply ................................................................................................. 24
Digital Input Connection Examples............................................................................ 25
2
BLuAC5 S/Q Hardware manual
920-0049 Rev. C
12/8/2014
Connecting Limit Switches to the BLUAC5 Drives..................................................... 26
BLuAC5 Limit Input diagram ..................................................................................... 26
Wiring a Mechanical Limit Switch .............................................................................. 27
Wiring a Limit Sensor ................................................................................................ 27
Analog Inputs............................................................................................................. 28
Three dedicated purposes: ........................................................................................ 28
Basic Specifications:.................................................................................................. 28
Wiring a controller with differential output as a singled ended input .......................... 29
Wiring a controller with differential output to differential input .................................. 29
Wiring a potentiometer to a singled ended input ...................................................... 29
Programmable Outputs.............................................................................................. 30
Encoder Outputs........................................................................................................ 31
IN/OUT2 Connector (-SE and -QE only) ................................................................................ 32
Single Ended Inputs .................................................................................................. 32
Differential Inputs ....................................................................................................... 32
Connecting to the Analog Input on the IN/OUT 2 Connector .................................... 33
Programmable Outputs on the IN/OUT 2 Connector ................................................. 34
Recommended AMP Motors .................................................................................................. 36
Alpha A Series ........................................................................................................... 36
M Series .................................................................................................................... 36
N Series ..................................................................................................................... 36
J Series...................................................................................................................... 36
Other Supplier’s Motors ............................................................................................. 37
Setting Drive Current Limits.................................................................................................... 38
What is “Peak Current Limit”? .................................................................................... 38
Using DC Brushed Motors ...................................................................................................... 39
Servo Drive Regeneration ...................................................................................................... 40
Wiring Integral Holding Brakes ............................................................................................... 41
Mounting the Drive ................................................................................................................. 43
Mechanical Outline ................................................................................................................. 43
Technical Specifications ......................................................................................................... 44
Mating Connectors and Accessories ...................................................................................... 44
3
920-0049 Rev. C
12/8/2014
BLuAC5 S/Q Hardware manual
Introduction
Thank you for selecting an Applied Motion Products motor control. We hope our dedication to
performance, quality and economy will make your motion control project successful.
If there’s anything we can do to improve our products or help you use them better, please call
or fax. We’d like to hear from you. Our phone number is (800) 525-1609 or you can reach us
by fax at (831) 761-6544. You can also email support@applied-motion.com.
Features
• Digital servo motor driver in complete fully featured package
• Operates directly from a 90 to 260Volt AC input
• Operates in torque, velocity or position mode
• Accepts analog signals, digital signals and RS-232/485 serial commands
• Motor current to 15 amps peak, 5 amps continuous
• Seven optically isolated digital inputs (15 inputs with expanded I/O board)
• Three optically isolated digital outputs (7 outputs with expanded I/O board)
• One differential or two single ended ±10 volt analog inputs for position, speed and torque
control. In the SCL and Q languages the analog inputs can be read and used to set other
parameters.
• 0-5V aux analog input
4
BLuAC5 S/Q Hardware manual
Block Diagram
100 - 260 VAC
External Regen Resistor
External Brake Resistor
920-0049 Rev. C
12/8/2014
AC Input
Power
Converter
DC Bus LED
Regen LED
Input 24 VDC
User Out 24 VDC
X1/STEP
X2/DIR
X3
X4
X5
X6/CCWLMT
X7/CWLMT
IN1
-SE, -QE
IN2
ONLY
IN3
IN4
IN5/CWJOG
IN6/CCWJOG
IN7
IN8
ANALOG+
ANALOG–
to PC or MMI
to RS-485 host
Internal
Regen
Clamp
Internal
Logic
Supply
Optical
Isolation
IGBT
PWM
Power
Amplifier
motor
encoder
Optical
Isolation
Line
Drivers
ENCODER OUT
DSP
Optical
Isolation
Y1/BRAKE
Y2/INPOSN
Y3/ALARM
RS-232
RS-485
Rx Status LED
Tx Status LED
Optical
Isolation
OUT1
OUT2
-SE, -QE
OUT3
ONLY
OUT4
Seven Segment
Status Display
5
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