Product is End of Life Mar-2016 and Replaced by FSOT
HL, NHL FLAT
www.vishay.com
Vishay Dale
Wirewound Resistors, Industrial Power, Flat (HL)
FEATURES
• High temperature silicon coating
• Mounting accommodations ideally suited to
high density packaging
• Self-stacking hardware for horizontal or
vertical placement
• Withstands high vibrations without loosening
• Mounting hardware functions as a heat sink
allowing greater heat dissipation and less
derating of stacked units
• Available in non-inductive styles (type NHL)
with Aryton-Perry winding
• Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
Available
Available
Available
Available
Note
*
This datasheet provides information about parts that are
RoHS-compliant and / or parts that are non-RoHS-compliant. For
example, parts with lead (Pb) terminations are not RoHS-compliant.
Please see the information / tables in this datasheet for details.
STANDARD ELECTRICAL SPECIFICATIONS
GLOBAL
MODEL
HL024
NHL024
HL035
NHL035
HL055
NHL055
HL070
NHL070
HL095
NHL095
HISTORICAL
MODEL
HL-24
NHL-24
HL-35
NHL-35
HL-55
NHL-55
HL-70
NHL-70
HL-95
NHL-95
POWER RATING
P
25 °C
W
30
40
55
70
95
RESISTANCE RANGE
RESISTANCE RANGE
±5%
1.0 to 11K
1.0 to 1.2K
1.0 to 26K
1.0 to 3K
1.0 to 54K
1.0 to 6.8K
1.0 to 77K
1.0 to 9.4K
1.0 to 99.9K
1.0 to12.4K
± 10 %
0.10 to 11K
1.0 to 1.2K
0.10 to 26K
1.0 to 3K
0.10 to 54K
1.0 to 6.8K
0.10 to 77K
1.0 to 9.4K
0.10 to 99.9K
1.0 to 12.4K
WEIGHT
(typical)
g
20.14
30.07
51.25
60.48
76.51
TECHNICAL SPECIFICATIONS
PARAMETER
UNIT
Temperature Coefficient
ppm/°C
Dielectric Withstanding Voltage
V
AC
Short Time Overload
-
Maximum Working Voltage
V
Insulation Resistance
Operating Temperature Range
°C
HL, NHL FLAT RESISTOR CHARACTERISTICS
± 90 for 0.1
to 0.99
;
± 50 for 1
to 9.9
;
± 30 for 10
and above
1000, from terminal to mounting hardware
10 x rated power for 5 s
(P x
R)
1/2
1000 M minimum dry, 100 M minimum after moisture test
-55 to +350
GLOBAL PART NUMBER INFORMATION
Global Part Numbering example: NHL02409Z10R00JJ
N
H
L
0
2
4
TERMINAL
FINISH
0
9
Z
1
TOLERANCE
0
R
0
0
J
J
SPECIAL
(dash number)
(up to 2 digits)
from
1 to 99
as applicable
GLOBAL
MODEL
NHL024
(see “Standard
Electrical
Specifications”
table above for
additional P/N’s)
NHL-24
TERMINAL
DESIGNATION
09
16
RESISTANCE
VALUE
PACKAGING CODE
J
= ± 5.0 %
E
= lead (Pb)-free skin pack
R
= decimal
E
= lead
K
= ± 10.0 %
K
= thousand
(Pb)-free
J
(1)
= skin pack (J01)
10R00
= 10.0
Z
= tin / lead
Note
1K000
= 1 k
(1)
N
= nickel
Tin / lead for type “Z”, lead (Pb)-free for type “N”
Historical Part Number example: NHL-24-09Z 10
5 % J01
09Z
TERMINAL/FINISH
10
RESISTANCE VALUE
5%
TOLERANCE
J01
PACKAGING
HISTORICAL MODEL
Revision: 26-Feb-16
Document Number: 30209
1
For technical questions, contact:
ww2dresistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
Product is End of Life Mar-2016 and Replaced by FSOT
HL, NHL FLAT
www.vishay.com
DIMENSIONS
in inches [millimeters]
TYPE HL FLAT STYLE
0.625 [15.88]
1.188 [30.16]
max.
Vishay Dale
TERMINAL DIMENSIONS
A
C
Style
09
B
D
A
C
D
0.594 [15.08]
Style
16
B
A
B
0.438 ± 0.030
[11.11 ± 0.794]
C
0.196 [4.98] Dia. typ.
0.563 ± 0.030
[14.29 ± 0.794]
0.313 [7.94] Dia.
DIMENSION
A
B
C
D
DIMENSIONS
in inches [millimeters]
STYLE 09
0.188
[4.76]
0.500
[12.70]
0.104
[2.64]
0.020
[0.51]
STYLE 16
0.188
[4.76]
0.563
[14.29]
0.050
[1.27]
0.020
[0.51]
MODEL
A
± 0.063
[1.59]
1.250
[31.75]
2.000
[50.80]
3.500
[88.90]
4.750
[120.65]
6.000
[152.40]
HL024
NHL024
HL035
NHL035
HL055
NHL055
HL070
NHL070
HL095
NHL095
DIMENSIONS
in inches [millimeters]
DISTAN
TERMINAL
CE
DESIGNATION
B
C
BETWEE
± 0.063 ± 0.031
N
[1.59]
[0.79]
TERMIN STANDARD OPTIONAL
ALS (ref.)
2.500 2.000
0.718
09Z
16N
[63.50] [50.80]
[18.24]
3.250 2.750
1.468
09Z
16N
[82.55] [69.85]
[37.29]
4.750 4.250
2.968
09Z
16N
[120.65] [107.95]
[75.39]
6.000 5.500
4.218
09Z
16N
[152.40] [139.70] [107.14]
7.250 6.750
5.468
09Z
16N
[184.15] [171.45] [138.89]
TERMINAL FINISH
“E” Finish - 100 % Sn coated steel. “Z” Finish - 60/40 Sn/Pb
coated steel. “N” Finish - Nickel coated steel. Finish for
terminal style 16 is limited to nickel plated steel (N).
NHL NON-INDUCTIVE
Models of equivalent physical and electrical specifications
are available with non-inductive (Aryton-Perry) winding.
They are identified by adding the letter N to the front of the
HL type designation (NHL024, for example). For NHL
models maximum resistance values are lower, see
STANDARD ELECTRICAL SPECIFICATIONS table.
Derating is required for ambient temperatures above 25 °C
per the following graph.
POWER RATING
Vishay HL flat resistor wattage ratings are based on
mounting horizontally to 10" x 10" x 0.04" [254.0 mm x
254.0 mm x 1.02 mm] steel plate in 25 °C ambient with no
air flow.
DERATING
RATED POWER IN %
120
100
80
60
40
20
0
- 65 - 50
EXCLUSIVE BRACKET DESIGN
Mounting strap fits snugly through resistor core and is
bound against unit by two eccentric spacers. The bracket
eliminates expensive cements and improves heat transfer
and power handling capabilities.
MATERIAL SPECIFICATIONS
Element:
copper-nickel alloy of nickel-chrome alloy,
depending on resistance value
Core:
ceramic, steatite
Coating:
special high temperature silicone
Standard Terminals:
model “E” terminals are tinned steel
Terminal Bands:
steel
Part Marking:
DALE, model, wattage, value, tolerance, date
code
0
25
50
150
250
350
AMBIENT TEMPERATURE IN
°
C
PERFORMANCE
TEST
Thermal Shock
Short Time Overload
Dielectric Withstanding Voltage
Low Temperature Storage
High Temperature Exposure
Moisture Resistance
Shock, Specified Pulse
Vibration, High Frequency
Load Life
Revision: 26-Feb-16
CONDITIONS OF TEST
Rated power applied until thermally stable,then a minimum of 15 min at -55 °C
10x rated power for 5 s
1000 V
RMS
, 1 min
-55 °C for 24 h
250 h at + 350 °C
MIL-STD-202 Method 106, 7b not applicable
MIL-STD-202 Method 213, 100
g's
for 6 ms, 10 shocks
Frequency varied 10 Hz to 2000 Hz, 20 g peak, 2 directions 6 h each
1000 h at rated power, + 25 °C, 1.5 h “ON”, 0.5 h “OFF”
TEST LIMITS
± (2.0 % + 0.05
) R
± (2.0 % + 0.05
) R
± (0.1 % + 0.05
) R
± (2.0 % + 0.05
) R
± (2.0 % + 0.05
) R
± (2.0 % + 0.05
) R
± (0.2 % + 0.05)
R
± (0.2 % + 0.05
) R
± (3.0 % + 0.05
) R
Document Number: 30209
2
For technical questions, contact:
ww2dresistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding
statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a
particular product with the properties described in the product specification is suitable for use in a particular application.
Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk.
Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for
such applications.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document
or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
© 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED
Revision: 08-Feb-17
1
Document Number: 91000
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