PT-150H
WIRE CRIMP PULL TESTER
1. SAFETY
The Alphotron PT-150H Wire Crimp Pull Tester is a force
measurement device, and operators should wear safety glosses for
eye protection because foreign objects con be thrown from the
piece under test.
To prevent fire and shock hazard, do not expose this
equipment to moisture. Always unplug the AC line cord prior to
servicing.
½ exceed the roted force capacity (150 lb., 68 kg) of
the PT-150H. The unit may be domoged, and the operator or
others in the immediate vicinity injured under extreme force
conditions.
2. SETUP
The Alphotron PT-150H is shipped from the factory assembled,
calibrated, and tested. For best results, users should familiarize
themselves with the setup and operation of the unit before placing
it in service.
To operate, set the PT-150H on a flat, level surface in a
horizontal position. To prevent damage to the force sensing device,
handle the unit by the base plate only. Six mounting holes in the
base ore provided to permanently bolt it in position, if desired.
NOTE: The rubber feet in the base plate need to be removed if
permanent mounting is desired.
3. OPERATION
With the switch on the left side of the unit turned off, plug
the PT-150H into o 115VAC or appropriate outlet. Turn the zero
knob fully clockwise, ond turn the power switch to the on position.
The display will light up and display the message "ALPHATRON
WARMING UP". After one minute, the message "ADJUST ZERO" will
appear. Slowly turn the zero knob counter clockwise until the
display reads 000.0. It is important to stop turning the knob as
soon as the 000.0 value Is reached. The unit will automatically
begin on internal self test to verify the accuracy of the tool. The
unit will display the following message sequence during the
automatic test depending on the outcome of the test.
"CALIBRATING" followed by "CALIBRATION OK" if the unit posses the
test, or "CALIBRATING" followed by "CONTACT DMC" if the test foils.
If the test foils, turn the unit off, and repeat the start up
sequence. Continuing to turn the zero knob ofter reaching 000.0
during the self test will cause the test to foil. If the internal test
foils repeatedly return the tool to DMC for repair/calibration.
WARNING: The internal calibration self test is o reliable verification
of accuracy but it
DOES NOT
assure traceability to NIST.
Select the proper size slot, and place the crimped terminal
end of the wire sample into the rear slotted grip so that wire
posses thru, but the terminal is captivated. Use the lever on the
forward self tightening grip to open it. Then place the free end of
the wire between the com wheels, and release the lever, so that
the wire is gripped.
Pull the operating lever forward in a slow and
consistent motion The indicator will begin to display the amount of
force exerted on the crimp. As the force is increased the display
will continue to update the reading until the force is no longer
increasing. (Usually this is the point at which the crimp is pulled
loose, or the
wire
breaks.) If you reach 1501b and the crimp hos
not yet foiled do not apply more force to the handle. Do not test
crimps that require more than 1501b test load.
Upon completion of the test, release the wire and press the
reset button on the right side of the unit prior to the next test.
Best results are obtained with the PT-150H using a slow,
consistent motion when pulling the lever. A quick, or hesitant
motion can cause the wire to slip within the forward cams and the
terminal also may become unseated from within the slots of the
rear grip.
4. SERVICE
Repair and calibration services for the PT-150H wire crimp pull
tester ore available from Daniels Manufacturing Corporation.
Should it be necessary to return the unit for service, please
l'Jlt
PT-150H
FORWARD SELF
TIGHTENING GRIP
REAR SLOTTED
WHEEL GRIP
DATASHEET
..aADAN1£LS
MANUFACTURING
w,
-..,
CORPORATION
DISPLAY
DO NOT EXCEED THE RATED
FORCE OF 1 50 lb
ship it to the address on this data sheet, freight prepaid.
Enclose o letter, or purchase order with company name,
address, phone number, the individual to be contacted and
the reason for return.
5. SffilNG OF DIP SWITCHES
The PT-1 SOH is capable of making measurements in
any of the following units: Pounds (lb), Kilograms (Kg),
Newtons (N). To change the units displayed the dip
switches inside of the unit need to be accessed. This is
done by using o small screwdriver to flip switches through
the access hole on the left side of the unit. The dip
switch set that needs to be changed is labeled SW2 on the
instruction label. The switches that need to be changed
ore labeled 2 & 3. DO NOT CHANGE ANY OTHER SWITCHES!
Set switches 2 & 3 as follows for the units you want to
measure in.
Pounds (lb)
Kilograms (Kg)
Newtons (N)
Switch 2 Down, Switch
3 Up. (This
is
the factory setting)
Switch 2
Up,
Switch
3
Down.
Switch
2
Up,
Switch 3
Up.
The PT-1 SOH is also capable of displaying either the
peak reading achieved during a test, or continuously
displaying the reading on the load cell whether it increases
or decreases. Peak Hold is the factory setting. The
switch that needs to be changed is labeled 4.
DO
NOT
CHANGE ANY OTHER SWITCHES! Set the switch as follows
for the display mode that you wont.
REV. C
DANIELS MANUFACTURING CORPORATION, 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE (407) 855-6161 : FAX (407) 855-6884 : WWW.DMCTOOLS.COM : EMAIL DMC@DMCTOOLS.COM
COPYRIGHT c 2015 ALL RIGHTS RESERVED
05/15
PAGE 1 OF 2
PT-150H-DS
DATASHEET
Hold Peak Force Reading on Display
Switch 4 Down
Show Continuous Force Readings on Display Switch 4 Up
6. LEFT SIDE PANEL
FUSE - If the fuse requires replacement, install a .3A
1 25/250V slow blow fuse. The fuse compartment
is located on the back of the unit and labeled
as FUSE.
/OFF - Depress the rocker switch in order to turn
ON
the unit ON or OFF.
AC POWER - Insert the proper end of the supplied
power cord into the receptacle.
7. CARE OF TOOL
We strongly recommend that you:
immerse tools in cleaning solution.
1 . DO NOT
2. DO NOT
spray oil into tool to lubricate.
3. DO NOT
attempt to disassemble the tool or make
repairs.
This is a precision test unit and should be handled as
such.
DMC offers complete refurbishing and recalibration services.
DMC specially engineers and manufactures complete tool kits to
satisfy individual customer requirements, such as total aircraft
support, general shop maintenance or production, on board ship
and vehicle service, etc ..
.,..DANIELS
,,,.
MANUFACTURING
_.,,
CORPORATION
---w
LIMITATION OF LIABILITY
DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR
CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING
FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND
USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING
THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS.
LIMITED WARRANTY
DMC (Daniels Manufacturing Corporation) warrants each new product
sold by it to be free from defects in material and workmanship under normal
use and service. DMC's obligation under this warranty is limited to the free
correction or, at DMC's option, the refund of the purchase price of any such
product which proves defective in normal service within ninety (90) days ofter
delivery to the first user, provided that the product is returned to DMC with all
transportation charges prepaid and which shall appear to DMC's satisfaction,
after DMC's inspection, to have been defective in material or workmanship,
it being understood that DMC products are not consumer products. This
warranty shall not cover any damage to any product which, in the opinion of
DMC, was caused by normal wear, misuse, improper operation, tampering,
neglect or occident. This warranty is in lieu of all other warranties express
or implied. No warranty, express or implied, is made or authorized to be mode
or assumed with respect to products of Daniels Manufacturing Corporation other
than those herein set forth.
REV. C
DANIELS MANUFACTURING CORPORATION, 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE (407) 855-6161 : FAX (407) 855-6884 : WWW.DMCTOOLS.COM : EMAIL DMC@DMCTOOLS.COM
COPYRIGHT c 201 5 ALL RIGHTS RESERVED
05/15
PAGE 2 OF 2
PT-150H-DS
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