NUMBER
TYPE
GS-12-1333
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
1 of 5
B
DATE
Minitek Pwr4.2 HCC, High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-05
UNRESTRICTED
1 SCOPE
This specification defines the detailed requirements for the Minitek Pwr4.2 HCC (High Current
Connectors) when terminated with 16 to 20 AWG wires using crimp technology.
2 PRODUCT DESCRIPTION
2.1
Product Name and applicable Series Numbers
Product Name
Dual Row
Wire Connector, Receptacle HSG
Wire Connector, Plug HSG
Board Connector, R/A Header
Board Connector, V/T Header
Single Row
Wire Connector, Receptacle HSG
Wire Connector, Plug HSG
Board Connector, R/A Header
Board Connector, V/T Header
Crimp Terminal
Wire Connector, Receptacle Crimp Terminal
Wire Connector, Plug Crimp Terminal
Series Numbers
10127815, 10122956
10127816
10131318
10131319
10136644
10136645
10137784
10137785
10136289
10136290
2.2
Dimensions, Materials, Plating and Markings
See the appropriate drawings for the information on dimensions, materials, plating and
markings.
3 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1
3.2
3.3
See sales drawings and the other sections of this specification for the necessary
referenced documents and specifications.
Minitek Pwr4.2 Product Specification: GS-12-1181.
Application Specification: GS-20-0401
4 RATINGS
4.1
Ratings: 600 Volts AC (RMS) (or 600 Volts DC)
4.2
Applicable Wires and Current Rating
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :B
STATUS:Released
Printed: Feb 23, 2016
NUMBER
TYPE
GS-12-1333
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
2 of 5
B
DATE
Minitek Pwr4.2 HCC, High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-05
UNRESTRICTED
Applicable Wires
Applicable Wire Gauges and
Maximum Insulation Diameter
16-20 AWG: 3.10mm MAX.
Current Rating, Wire to Board, Dual Row
MAXIMUM CURRENT RATING (Amperes)
Circuits
AWG 16
AWG 18
AWG 20
2
12.5
10.5
9
4
11.5
9.5
8
6~8
10
8.5
7
10~12
9
8
6.5
14~18
8.5
7.5
6
20~24
8.0
7
5.5
Current Rating, Wire to Wire, Dual Row
MAXIMUM CURRENT RATING (Amperes)
Circuits
AWG 16
AWG 18
AWG 20
2
13
11
9.5
4
12
10
8.5
6~8
11
9
8
10~12
10.5
8.5
7.5
14~18
10
8
7
20~24
9.5
7.5
6.5
Current Rating, Wire to Board, Single Row
MAXIMUM CURRENT RATING (Amperes)
Circuits
AWG 16
AWG 18
AWG 20
3
12.5A
10.5A
9A
4
12A
10A
8.5A
5
11.5A
9.5A
8.5A
4.3
Temperature
Operating: * -40℃ ~ 105℃
Non-operating:
-40℃ ~ 105℃
* Including 30℃ terminal temperature rise at rated current
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :B
STATUS:Released
Printed: Feb 23, 2016
NUMBER
TYPE
GS-12-1333
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
3 of 5
B
DATE
Minitek Pwr4.2 HCC, High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-05
UNRESTRICTED
5 PERFORMANCE
5.1
Electrical Requirements
Item
5.1.1
Description
Contact Resistance
(Low Level)
Test Condition
Mate connectors.
Apply a maximum voltage of 20mV and a
current of 100mA. Wire resistance shall
be removed from the measured value.
Mate connectors: apply a maximum
voltage of 20 mV at rated current.
Serial connection for all contacts on one
pair mate connectors. Measure the
temperature rise at the rated current after
96 hours, during current cycling (45
minutes ON and 15 minutes OFF per
hour) for 240 hours, and after final 96-
hour steady state.
Requirement
10 milliohms MAXIMUM
[initial]
5.1.2
5.1.3
Contact Resistance
@ Rated Current
Temperature Rise
(via Current
Cycling)
10 milliohms MAXIMUM
[initial]
Temperature rise: +30°C
MAXIMUM
5.2 Mechanical Requirements
Item
5.2.1
Description
Terminal Insertion
and Withdrawal
Forces, per contact
Durability
Test Condition
Insert and withdraw terminal (male to
female) at a rate of 25±6mm per minute.
Mate connectors up to 30 cycles at a
maximum rate of 10 cycles per minute
prior to Environmental Tests.
Apply an axial pullout force on the wire at
a rate of 25 ± 6 mm
Requirement
14.7N MAXIMUM insertion
force & 1.0N MINIMUM
withdrawal force
20 milliohms MAXIMUM
5.2.2
5.2.3
Wire Pullout Force
(Axial)
16 Awg: 88.0N Min.
18 Awg: 88.0N Min.
20 Awg: 59.0N Min.
22 Awg: 39.0N Min.
24 Awg: 29.0N Min.
26 Awg: 19.0N Min.
28 Awg: 9.80N Min.
15.0N MAXIMUM insertion
force
30N MINIMUM retention
force
5.2.4
Crimp Terminal
Insertion Force
(into Housing)
Crimp Terminal
Retention Force (in
Housing)
Apply an axial insertion force on the
terminal at a rate of 25 ± 6 mm.
Axial pullout force on the terminal in the
housing at a rate of 25±6mm per minute.
5.2.5
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :B
STATUS:Released
Printed: Feb 23, 2016
NUMBER
TYPE
GS-12-1333
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
4 of 5
B
DATE
Minitek Pwr4.2 HCC, High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-05
UNRESTRICTED
5.3 Environmental Requirements
Item
5.3.1
Description
Thermal Aging
Test Condition
Mate connectors
Expose to: 96 hours at 105 ± 2℃
Requirement
20 milliohms MAXIMUM;
Visual: No Damage;
5.4 Refer to GS-12-1181, for those requirements not listed in this product specification.
6 PRODUCT QUALIFICATION AND REQUALIFICATION TEST SEQUENCE
Test Group
Test Items
Examination of Product
Low Level Contact
Resistance
Contact Resistance @
Rated Current
Insertion Forces (Max.)
Withdrawal Forces (Min.)
Crimping Terminal Insertion
Force (Max.)
Crimping Terminal Retention
Force (Min.)
Durability
Wire Pull Out Force
Temperature Rise
Temperature Life (Thermal
Aging)
5.1.1
5.1.2
5.2.1
5.2.1
5.2.4
5.2.5
5.2.2
5.2.3
5.1.3
5.3.1
2
3
5
2
3, 6
4, 7
2
3
Section
A
1
2, 8
B
1, 4
C
1
D
1
E
1
2, 4
Test Sequence
3
Sample Size / Test Group
5
2
5
5
5
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :B
STATUS:Released
Printed: Feb 23, 2016
NUMBER
TYPE
GS-12-1333
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
5 of 5
B
DATE
Minitek Pwr4.2 HCC, High Current Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2016-01-05
UNRESTRICTED
REVISION RECORD
Rev
A
B
Page
ALL
ALL
New Release
Description
Page 2, Add Single Row P/N and Current Rating Spec.
EC#
ELX-T-22943
Date
2015/08/10
2016-01-05
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :B
STATUS:Released
Printed: Feb 23, 2016
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