NUMBER
TYPE
GS-12-380
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
HCI
1.0 OBJECTIVE
®
1 of 12
AUTHORIZED BY
DATE
F
Power Connector System
DM LU
CLASSIFICATION
04/13/2017
UNRESTRICTED
This specification defines the performance, test, quality and reliability requirements of the HCI Power Connector
System.
2.0 SCOPE
This specification is applicable to the termination characteristics of the HCI Power Connector System which provides a
separable interface for power to daughter card applications.
3.0 GENERAL
This document is composed of the following sections:
Paragraph
1.0
2.0
3.0
4.0
4.1
4.2
4.3
4.4
5.0
5.1
5.2
5.3
5.4
5.5
6.0
6.1
6.2
6.3
6.4
6.5
6.5.1
6.5.2
6.5.3
7.0
7.1
7.2
7.3
7.4
7.5
7.6
Title
OBJECTIVE
SCOPE
GENERAL
APPLICABLE DOCUMENTS
FCI Specification
Others Standards and Specification
FCI Lab Reports – Supporting Data
UL/CSA/TUV Certification
REQUIREMENTS
Current Ratings
Materials
Qualification
Design and construction
Visual
ELECTRICAL CHARACTERISTICS
Signal tested at Low level (LLCR)
Power tested at specified Current
Insulation Resistance
Dielectric Withstanding Voltage
Current Rating
Single Power Contact
10 adjacent Power Contacts
Signal Contact
MECHANICAL CHARACTERISTICS
Mating/Un-mating Force
Contact Retention
Compliant Pin Insertion Force
Compliant Pin retention Force
PCB Hole Deformation Radius
PCB Hole Wall Damage
Page
1
1
1
3
4
5
7
© 2016 AAFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :F
STATUS:Released
Printed: Apr 14, 2017
NUMBER
TYPE
GS-12-380
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
HCI
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
9.0
9.1
9.2
9.3
9.5
9.5
9.6
10.0
11.0
®
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AUTHORIZED BY
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Power Connector System
DM LU
CLASSIFICATION
04/13/2017
UNRESTRICTED
ENVIRONMENTAL CONDITIONS
Thermal Shock
Cyclical Humidity and Temperature
Temperature Life
Industrial Mixed Flowing Gas
Vibration
Mechanical Shock
Durability
Solderability
Resistance to Solder Heat
Disturb
QUALITY ASSURANCE PROVISIONS
Equipment Calibration
Inspection Conditions
Sample Quality and Description
Acceptance
Qualification Testing
Re-qualification Testing
TABLE 1: QUALIFICATION TEST MATRIX
REVISION RECORD
8
10
11
12
© 2016 AAFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :F
STATUS:Released
Printed: Apr 14, 2017
NUMBER
TYPE
GS-12-380
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
HCI
4.0 APPLICABLE DOCUMENTS
4.1 FCI Specifications:
®
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AUTHORIZED BY
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Power Connector System
DM LU
CLASSIFICATION
04/13/2017
UNRESTRICTED
Applicable FCI product drawings
BUS-12-090: HPC Product specification
GS-20-070: Application Specification, HCI Power Connector System.
GS-12-220:
2mm High Power Connector System (Compliant Pin)
BUS-12-090: High Pin Count (HPCII) Connectors
4.2 Other Standards and Specifications
IEC 664-1: Insulation Coordination for Equipment with Low-Voltage Systems
IEC 61984: Connectors - Safety Requirements and Tests
UL 60950 (supercedes UL 1950): Safety of Information Technology Equipment
IEC 60950-1*: Information Technology Equipment – Safety, Part 1: General Requirements
UL 1977: Standard for Safety for Component Connectors for use in Data, Signal, Control and Power
UL94-V0: Tests for Flammability of Plastic Materials in Devices and Appliances
GR-1217-CORE: Telcordia Specification “Generic Requirements for Separable Electrical Connectors”
EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
TUV Specification: IEC 60664-1 (Up to 50V products)
IEC 61984 (50V and above up to 1000V products)
* IEC 60950-1 contains the same information as UL 60950
4.3 FCI Lab Reports - Supporting Data
GS-29-380 HCI Qualification Summary.
4.4 UL/CSA/TUV Certification
UL/CSA file # E66906
TUV certification # B0707 34414010
© 2016 AAFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :F
STATUS:Released
Printed: Apr 14, 2017
NUMBER
TYPE
GS-12-380
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
HCI
5.0 REQUIREMENTS
5.1 Current Rating
®
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Power Connector System
DM LU
CLASSIFICATION
04/13/2017
UNRESTRICTED
o
Maximum operating temperature: 105 C
Maximum operating voltage: (Ref. GS-20-070 Table 4)
Following are the current rating of the HCI Power connector system:
Number of adjacent
Test Board (Copper
contacts fully
Pad)
powered
1
10
2
3
1
2
5 oz. / 2 external
layers
Ambient (xx)
Yes
30
83
75
144
110
105
2 oz./ multi layers
6
8
10
Ambient (xx)
Yes
30
95
92
86
Air Starting
Temp.
Forced Air
(LFM)
Current Rating per
power contact (Amp)
82
50
Application
HCI General product (Co
Planar & Back Plane)
HCI HIGH POWER
MODULE (2 & 3 Position)
Still Air
T-Rise (ºC)
HCI General product
(Co Planar & Back
Plane)
4
NOTE: Schematic of 10 layer PCB
Layer 1,2,3 and 8,9,10 aren’t commoned.
© 2016 AAFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :F
STATUS:Released
Printed: Apr 14, 2017
NUMBER
TYPE
GS-12-380
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
HCI
5.2 Materials
®
5 of 12
AUTHORIZED BY
DATE
F
Power Connector System
DM LU
CLASSIFICATION
04/13/2017
UNRESTRICTED
The material for each component shall be as specified herein or equivalent.
Power Contacts:
Copper alloy
Signal Pin Header Contacts:
Copper alloy
Signal Receptacle contacts:
Copper alloy
Housings: High temperature thermoplastic, UL 94V-0 compliant
Finish:
•
Contact Area (Power & Signal):
Performance-base plating, qualified to meet the requirements of this specification
•
Tails (Power & Signal)
Sn Tin plated over Nickel (Standard) or
SnPb Tin-lead plated over Nickel (special)
5.3 Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test requirements
specified herein.
5.4 Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the applicable product
drawings.
5.5 Visual
Visual examinations shall be performed using 10X magnification. Parts should be free from blistering, cracks,
discoloration, etc.
6.1
ELECTRICAL CHARACTERISTICS
6.1 Signal contacts tested at Low level: The Low level contact resistance shall not exceed 20 milliohms initially or after
environmental expose when measured in accordance with EIA 364-TP-23. The following details shall apply:
a) Test voltage – 20 millivolts DC max open circuit
b) Test Current – not to exceed 100 milliamps
6.2 Power contacts tested at specified Current (50A DC):
The contact resistance at a specified current shall not exceed 0.5 mΩ (milliohms) initially or after mating cycles
and environmental exposure when measured in accordance with EIA 364-06.
6.3 Insulation Resistance: (20 readings between adjacent contacts) Signal or Power Contact
The insulation resistance of mated connectors shall not be less than 10,000 MΩ
(megohms)
for the Power
contact and 500 MΩ for Signal initially and after environmental exposure when measured in accordance with
EIA 364-21. The following details apply:
© 2016 AAFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :F
STATUS:Released
Printed: Apr 14, 2017
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