This specification defines the performance, test quality, and reliability requirements of the Hi-Density D-
Subminiature connector products.
SCOPE
This specification is applicable to the termination characteristics of the Hi-Density D-Subminiature connector
products designed for use in digital computer system.
GENERAL
This document is composed of the following sections:
Pargraph
1.0
2.0
3.0
4.0
5.0
5.1
5.2
5.3
5.4
6.0
7.0
8.0
9.0
9.1
9.2
9.3
9.4
9.5
9.6
Table III
Title
Pages
Objective
1
Scope
1
General
1
Applicable Document
1
Requirements
2
Qualification
2
Material
2
Finish
3
Design and Construction
3
Electrical Characteristics
4
Mechanical Characteristics
6
Environmental Conditions
7
Quality Assurance Provisions
8
Equipment Calibration
8
Inspection Conditions
8
Sample Quantity and Description 9
Acceptance
10
Re-qualification Testing
10
Qualification Testing
10
Qualification Testing Matrix
11
2.0
3.0
4.0
4.1
APPLICABLE DOCUMENTS
Specifications
4.1.1 Engineering drawings
4.2
Military Standards / Specification
4.2.1 MIL-STD-202G: Test methods for electronic and electrical component parts.
4.2.2 MIL-C-45662 : Calibration system requirement.
4.3
Other Standard and Specification
4.4.1 UL94 : Test flammability of plastic materials.
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev F
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
GS-12-350
TITLE
Product Specification
PAGE
REVISION
HIGH DENSITY D-SUBMINIATURE CONNECTORS
2 of 11
AUTHORIZED BY
DATE
A
12/10/2009
Jason Hsu
CLASSIFICATION
CONFIDENTIAL
4.4.2
4.4.3
4.4.4
4.4.5
JIS-H3100 : Brass strip
JIS G3141 : Steel, sheet, and strip, SPCC.
IEC 512-7 Test 13b : Insertion / withdrawl force measurement.
IEC 512-3 Test 5b: Current rating test.
5.0
5.1
REQUIREMENTS
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
Material
The material for each component shall be as specified herein or equivalent.
5.2.1 Female Contact: Female contact shall be brass alloy in accordance with JIS-H3100, C2600R.
5.2.2 Male Contact: Male contact shall be brass alloy in accordance with JIS-H3100, C2600R.
5.2.3 Plastic parts: All molded plastic parts shall be filled polyester, flame retardant UL 94V-0, color
black.
5.2.4 Metal Shell: The Metal shell shall be SPCC strip in accordance with JIS G3141.
5.2.5 Hex. Screwlocks and ground clips : Copper alloy C2600 in accordance with JIS-H3100.
5.3
Finish
The finish for applicable components shall be as specified in the applicable product drawing.
Design and Construction
Connectors shall be of the design, construction, and physical dimension specified in the applicable
product drawing.
5.4.1 Mating: The connector shall be capable of mating and unmating by hand without the use of special
tools with specified temperature range.
5.4.2 Workmanship: Connectors shall be uniform in quality and shall be free from burrs, scratches,
cracks, voids, chips, blisters, pin holes, sharp, edges and other defects that will adversely affect life
or serviceability.
5.2
5.4
5.4.3 Interchangeability : Individual plugs and sockets shall be capable of mating with any appropriately
constituted female or male standard D-subminiature connector of the same population without
degradation in performance.
6.0
ELECTRICAL CHARACTERISTICS
6.1 Contact Resistance , Low Level (LLCR) - The low level contact resistance shall not exceed 15 milliohms
after environmental exposure when measured in accordance with MIL-STD-202G, Method 3002.1. The
following degradation in performance.
a. Rc≦15mΩ for straight, Rc≦30mΩ after tests.
Rc≦25mΩ for right angle, Rc≦40mΩ after tests.
Rc≦35mΩ for right angle 78 cts, Rc≦50mΩ after tests.
b. Method of Connection - attach current and voltage leads as shown in figure 1.
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev F
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
GS-12-350
TITLE
Product Specification
PAGE
REVISION
HIGH DENSITY D-SUBMINIATURE CONNECTORS
3 of 11
AUTHORIZED BY
DATE
A
12/10/2009
Jason Hsu
CLASSIFICATION
CONFIDENTIAL
c. Test Voltage : 20 millivolts DC maximum open circuit.
d. Test Current : Not to exceed 100 milliamperes.
6.2
Insulation Resistance - The insulation resistance of unmated connectors shall be not less than 5,000
megohms (1,000 megohms after environmental exposure) when measured in accordance with MIL-STD-
202G, Method 302. The following details shall apply:
a. Test Voltage: 500 volts DC.
b. Electrification Time: 2 minutes.
c. Point of Measurement : Between adjacent contacts.
Dielectric Withstanding Voltage- There shall be no evidence of arc over, insulation breakdown, or
excessive leakage current ( 1 milliampere) when the unmated connectors are tested in accordance with
MIL-STD-202G, Method 302. The following detail shall apply:
a. Test Voltage: 750 volts RMS, 60 Hz.
b. Test Duration: 60 seconds.
c. Test Condition: Local ambient.
Current Rating - The temperature rise above ambient shall not exceed 30°C at any point in system when
all contacts are powered at 2.5 amperes. Or the connectors must be able to pass 3A permanently loaded
all contacts at 70°C with a max temp of the connector of 125°C.
The following details shall apply with IEC 512-3 test 5a.
6.3
6.4
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev F
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
GS-12-350
TITLE
Product Specification
PAGE
REVISION
HIGH DENSITY D-SUBMINIATURE CONNECTORS
4 of 11
AUTHORIZED BY
DATE
A
12/10/2009
Jason Hsu
CLASSIFICATION
CONFIDENTIAL
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev F
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 27, 2010
.
NUMBER
TYPE
GS-12-350
TITLE
Product Specification
PAGE
REVISION
HIGH DENSITY D-SUBMINIATURE CONNECTORS
5 of 11
AUTHORIZED BY
DATE
A
12/10/2009
Jason Hsu
CLASSIFICATION
CONFIDENTIAL
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI.
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