NUMBER
TYPE
GS-12-1177
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
1 of 8
D
DATE
Minitek Pwr3.0 Wire and Board Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2015/08/04
UNRESTRICTED
s-12-1177*1.0 SCOPE
This specification defines the detailed requirements for the Minitek Pwr3.0 wire to wire and
wire to board connectors.
2.0 APPLICABLE DOCUMENTS
The following documents, of the latest issue in effect at the time of performance of the
qualification tests, shall form a part of this specification to the extent specified herewith.
Federal
QQ-B-626
QQ-B-750
QQ-N-290
Military
EIA-364
MIL-G-45204
MIL-P-81728
Test methods for electrical connectors
Gold plating (electrodeposited).
Plating; tin/lead (electrodeposited)
Brass; bar, plate, rod, strip, flat wire and special shaped sections.
Bronze, phosphor; bar, plate, rod, sheet, strip, flat wire, and structural and
special shaped sections.
Plating, Nickel (electrodeposited).
Underwriters' Laboratories, Inc.
UL-STD-94
Tests for flammability of plastic materials for parts in devices and
appliances.
FCI
Application Specification: GS-20-0399
UL Files: E66906, E467317
Applicable Product Serial Numbers:
Serial Number
10127716
10127717
10127718
10127719
10127720
10127721
Description
Wire Connector, Receptacle HSG
Wire Connector, Plug HSG
Wire Connector, Receptacle Crimp Terminal
Wire Connector, Plug Crimp Terminal
Board Connector, Right Angle Plug
Board Connector, Vertical Plug
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :D
STATUS:Released
Printed: Oct 22, 2015
NUMBER
TYPE
GS-12-1177
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
2 of 8
D
DATE
Minitek Pwr3.0 Wire and Board Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2015/08/04
UNRESTRICTED
3.0 REQUIREMENTS
3.1 Materials
3.1.1 Insulator
•
High temperature thermoplastic, UL94V-0 rated
•
Color: Optional, see product drawings
3.1.2 Pin Contacts
•
Copper Alloy
•
Plating: Optional, see product drawings
3.2 Ratings
3.2.1 Voltage: 250 Vrms maximum
3.2.2 Current and Applicable Wires
(Current is dependent on connector size, contact material, plating, ambient
temperature, printed circuit board characteristics and related factors. Actual current
rating is application dependent and should be evaluated for each application.)
AWG
20
22
24
26
28
30
Max. Amps
5
5
4
3
2
1
Max. Outside Insulation Diameter
1.85 mm
1.85 mm
1.85 mm
1.27 mm
1.27 mm
1.27 mm
3.2.3 Temperature: -40°C ~ +105°C (Including 30°C terminal average temperature rise at
rated current)
3.3 Packaging and Shipping
Per packing specification
4.0 PERFORMANCE AND TEST DESCRIPTION
The product is designed to meet the electrical, mechanical and environmental performance
requirements specified in paragraph 5.0. Unless otherwise specified, all tests are performed
at ambient environmental conditions.
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :D
STATUS:Released
Printed: Oct 22, 2015
NUMBER
TYPE
GS-12-1177
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
3 of 8
D
DATE
Minitek Pwr3.0 Wire and Board Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2015/08/04
UNRESTRICTED
5.0 TEST REQUIREMENTS AND PROCEDURES SUMMARY
TEST ITEM
1
Examination of
Product
REQUIREMENT
Meets requirements of
product drawing. No
physical damage.
PROCEDURE
Visual inspection
ELECTRICAL REQUIREMENT
2
Low Level Contact
Resistance
20 mΩ max., initial
Per EIA-364-23(termination of connector
board carrier or cable shall be included in
measurements)
Unmate & unmount connectors: apply a
voltage of 500VDC between adjacent
terminals and between terminals to ground
Per EIA-364-20
Unmate connectors: apply a voltage of two
times the rated voltage plus 1000volts VAC
for 1 minute between adjacent terminals and
between terminals to ground
Mate connector: measure the temperature
rise at the rate current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15
minutes OFF per hour)
3) 96 hours (steady state)
3
Insulation
Resistance
1,000 MΩ min.
4
Dielectric
Withstanding
Voltage
No breakdown or
flashover.
Current leakage < 5mA
5
Temperature Rise
(Via Current Cycling)
Temperature rise: +30°C
max.
MECHANICAL REQUIREMENT
6
Insertion Force and
Withdrawal Force,
per circuit
Initial: insertion Force: 4.5
N max., withdrawal Force:
2.0 N min.
After durability test:
insertion Force: 4.5 N
max., withdrawal Force:
1.5 N min.
Mate and unmate connector (male to
female) at a rate of 25±6mm per minute
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :D
STATUS:Released
Printed: Oct 22, 2015
NUMBER
TYPE
GS-12-1177
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
4 of 8
D
DATE
Minitek Pwr3.0 Wire and Board Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2015/08/04
UNRESTRICTED
7
Terminal Retention
Force in Housing for
Cable assembly
Terminal Insertion
Force in Housing for
Cable assembly
Wire Pullout Force
(Axial) (Wire from
Terminal)
24.5 N min.
Apply an axial pull out force on the terminal
in the housing at a rate of 25+/-6 mm per
minute.
Apply an axial insertion force on the
terminal at a rate of 25+/-6mm per minute.
8
14.7 N max.
9
MINIMUM pullout force
20 awg: 57.8 N
22 awg: 35.6 N
24 awg: 22.2 N
26 awg: 13.3 N
28 awg: 8.9 N
30 awg: 6.6 N
68.4 N minimum Yield
Strength.
LLCR:
Δ
20 mΩ max.
Apply an axial pullout force on the wire at a
rate of 25+/-6mm per minute.
10
Thumb Latch to
Ramp Yield Strength
Durability (non-
lubed)
Full mate and then unmated the connector
at a rate of 25+/-6mm per minute.
Per EIA-364-09
Mate connectors up to 40 cycles at a max.
rate of 10 cycles per minute prior to
Environmental Tests
Per EIA-364-09
Mate connectors up to 250 cycles at a max.
rate of 10 cycles per minute prior to
Environmental Tests
Per EIA 364-28, test condition VII
11
12
Durability
(lubricated)
LLCR:
Δ
20 mΩ max.
13
Vibration (Random)
LLCR:
Δ
20mΩ max.
and Discontinuity < 1
microsecond
LLCR:
Δ
20 mΩ max.
and Discontinuity < 1
microsecond
14
Shock (Mechanical)
Mate connectors and shock at 50 g’s with ½
sine wave (11 milliseconds) shocks in each
X, Y & Z axis (18 shocks total)
ENVIRONMENTAL REQUIREMENT
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :D
STATUS:Released
Printed: Oct 22, 2015
NUMBER
TYPE
GS-12-1177
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
5 of 8
D
DATE
Minitek Pwr3.0 Wire and Board Connectors
AUTHORIZED BY
Kenny Tai
CLASSIFICATION
2015/08/04
UNRESTRICTED
15
Solderability
Continuous solder coating
with a min. 95% coverage
Solder pot temperature: 250 ~255 °C
Soldering time: 2.5 seconds
Flux: unactivated
Subject mated and unmated connectors
should be tested according to the condition
listed below:
Temperature: 35
±
1.1
°C
Humidity: 95%~98% (R.H)
PH value: 6.5~7.2
Duration: 48 hours
Mate connectors: expose to 240 hours at
105
±
2℃
Mate connectors: expose to a temperature
of 40
±
2℃ with a relative humidity of
90~95% for 96 hours.
Note: Remove surface moisture and air dry
for 1 hour prior to measurements.
Dip connector terminal tails in solder:
Solder Duration: 10 seconds Max.
Solder temperature: 260℃
Max.
16
Salt Spray
No evidence of damage.
Contact resistance: 20 mΩ
max. (Final)
17
Thermal Aging
Contact resistance: 20 mΩ
max. (Final)
1) 20 mΩ max. (Final)
2) Dielectric Withstanding
Voltage: No Breakdown at
500 VAC
3) Insulation Resistance:
1000 MΩ Min.
Visual: No Damage to
insulator material
18
Humidity (Steady
State)
19
Resistance to
Soldering Heat
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :D
STATUS:Released
Printed: Oct 22, 2015
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