Hand Crimp Tool for SL™ Crimp Terminals
HAND CRIMP
TOOL
Application Tooling
Specification Sheet
TYPE 4D
Order No. 63811-8700
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: SL™ Crimp Terminal, 22-24 and 32-36 AWG.
Terminal
Series No.
50084
50088
Terminal Order No.
Wire Size
Insulation Diameter
Loose Piece
Reel
AWG
mm²
mm
In.
50084-8114 50084-8160 50084-8014 50084-8060
22-24 0.33-0.20 1.09-1.65 .043-.065
50084-8129
50084-8029
50088-8114 50088-8160 50088-8014 50088-8060
22-24 0.33-0.20 1.09-1.65 .043-.065
50088-8128
50088-8028
16-02-0114 40-08-0873 16-02-0081 16-02-0874
16-02-0115 70021-0114 16-02-0093 16-02-0107 22-24 0.33-0.20 1.09-1.65 .043-.065
16-02-0117 70021-0117 16-02-0116 70021-0081
16-02-0111 16-02-0113 16-02-0079 16-02-0092
32-36 0.03-0.01 0.43-0.64 .017-.025
16-02-0112
16-02-0080 16-02-0106
16-02-0102 70058-0102 16-02-0086 70058-0086
16-02-0103 70058-0103 16-02-0087 70058-0087
16-02-0104 70058-0104 16-02-0088 70058-0088 22-24 0.33-0.20 1.09-1.65 .043-.065
16-02-0147 70058-4102 16-02-0131 70058-4086
16-02-0152 70058-5001
16-02-0099 16-02-0101 16-02-0074 16-02-0085
16-02-0100 70058-0099 16-02-0084 70058-0084 32-36 0.03-0.01 0.43-0.64 .017-.025
16-02-0144 70058-4099 16-02-0143 70058-4084
16-02-1114 16-02-1125 16-02-1110 16-02-1124
22-24 0.33-0.20 1.09-1.65 .043-.065
16-02-1115
16-02-1111
16-02-1119 16-02-1123 16-02-1118 16-02-1122
32-36 0.03-0.01 0.43-0.64 .017-.025
16-02-1121
16-02-1120
Follow the Cut-Off Tab specifications on Applicator specification sheets
See Conditions on page 2.
Strip Length
mm
In.
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
70021
2.54-3.17 .100-.125
70058
2.54-3.17 .100-.125
2.54-3.17 .100-.125
2.54-3.17 .100-.125
71851
Doc No. ATS-638118700
Revision: C
Release Date: 07-30-07
Revision Date: 03-29-12
UNCONTROLLED COPY
Page 1 of 8
Hand Crimp Tool for SL™ Crimp Terminals
DEFINITION OF TERMS
BRUSH
BELL MOUTH
INSULATION
CRIMP
CONDUCTOR
CRIMP
BEND UP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Terminal
Series No
Conductor Crimp
Insulation Crimp
Pull Force
Profile
Height (Ref.)
Width (Ref.) Height (Ref.) Width (Ref.) Minimum
AWG mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb. 22-24 32-36
22 0.33 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 39.2 8.82
X
24 0.20 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 29.4 6.61
X
50084
32 0.03 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 4.4 1.00
X
34 0.02 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 2.6 0.60
X
36 0.01 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 1.8 0.40
X
22 0.33 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 39.2 8.82
X
24 0.20 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 29.4 6.61
X
50088
32 0.03 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 4.4 1.00
X
34 0.02 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 2.6 0.60
X
36 0.01 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 1.8 0.40
X
22 0.33 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 39.2 8.82
X
24 0.20 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 29.4 6.61
X
70021
32 0.03 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 4.4 1.00
X
34 0.02 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 2.6 0.60
X
36 0.01 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 1.8 0.40
X
22 0.33 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 39.2 8.82
X
24 0.20 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 29.4 6.61
X
70058
32 0.03 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 4.4 1.00
X
34 0.02 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 2.6 0.60
X
36 0.01 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 1.8 0.40
X
22 0.33 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 39.2 8.82
X
24 0.20 0.75-0.85 .030-.033 1.43 .056 1.70 .067 1.76 .069 29.4 6.61
X
71851
32 0.03 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 4.4 1.00
X
34 0.02 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 2.6 0.60
X
36 0.01 0.53-0.63 .021-.025 0.91 .036 0.95 .037 1.16 .046 1.8 0.40
X
To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
1. Profile 22-24: 1.09-1.65mm (.043-.065 inch)
2. Profile 32-36: 0.50-0.64mm (.020-.025 inch)
Wire Size
Doc No. ATS-638118700
Revision: C
Release Date: 07-30-07
Revision Date: 03-29-12
UNCONTROLLED COPY
Page 2 of 8
Hand Crimp Tool for SL™ Crimp Terminals
•
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers available, actual crimp height measurements may very slightly. An
occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed
the Minimum pull force specifications listed.
OPERATION
Open the tool by squeezing the handles
together. At the end of the closing stroke,
the ratchet mechanism will release the
handles and the hand tool will spring open.
See Figure 1.
HANDLE WILL
SPRING OPEN
LOCATOR IN
DOWN POSTION
Crimping Terminals
1. Select the desired terminal listed in the
SQUEEZE
preceding charts.
HANDLES
2. Make sure the center of the locator is in
TOGETHER
the down position. With the locator
attached, push the locator button on the
Figure 1
back of the hand tool to bring the locator
forward through the tooling. See Figure 2.
3. While holding the locator button in, load the terminal into the proper nest
opening in the locator based on the wire gauge or terminal type markings
RELEASE
on the hand tooling. See Figure 3.
LOCATOR
PUSHED THRU
TOOLING
LOCATOR
BUTTON
TERMINAL
Figure 2
PUSH ON THE
LOCATOR BUTTON
TOOLING
PARTIALLY
CLOSED
PARTIALLY
CLOSE HANDLE
LOCATOR
BUTTON
PUSHED IN
TERMINAL
Figure 3
OPEN
POSITION
FIRST RATCHET
POSITION
Figure 4
4. Release the locator button, allowing the locator to return to the crimping
position.
5. Close the tool handle until the first ratchet position engages. See Figure 4.
6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5.
7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release the handles to open the jaws.
Doc No. ATS-638118700
Revision: C
Release Date: 07-30-07
Revision Date: 03-29-12
UNCONTROLLED COPY
Page 3 of 8
Hand Crimp Tool for SL™ Crimp Terminals
WIRE
AGAINST THE
WIRE STOP
WIRE STOP IS PART OF
THE LOCATOR
TERMINAL
PRE-STRIPPED
WIRE
Figure 5
WIRE
TERMINAL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
8. Remove the crimped terminal from the terminal
locator by pulling on the wire.
9. Visually inspect the crimped terminal for proper
crimp location.
10. On some large O.D. wires, it may not be possible
to insert the wire with the tool partially closed.
Those wires should be inserted with the hand tool
in the open position. Insert the wire above the
terminal in the punch and against the wire stop
then close the tool. See Figure 6.
WIRE
WIRE STOP
Figure 6
TERMINAL
Locator Replacement
See the parts list on the last page of this document
for the proper locator order number. Follow the
steps below to replace the locator.
LOCATOR
SQUEEZE
HERE
1. Open the crimp hand tool.
MAKE SURE
2. Squeeze gently on the lower area shown in
CENTER OF LOCATOR
SQUEEZE
Figure 7A with your thumb and index finger.
IS IN THE
HERE
The lower tabs of the locator should disengage
DOWN POSITION
TOP SLOTS OF
from the hand tool.
HANDTOOL
3. Lift and pull away from the hand tool. The top
locator hooks should slip out of the top slots
TOP HOOKS
easily. See Figure 7A.
4. To reinstall the new locator, make sure the
hand tool is in the open position.
5. Press the red insert down as far as it will go as
shown in Figure 7B.
Figure 7B
6. Holding onto the lower part of the locator with
your thumb and index finger, insert the locators
Figure 7A
top hooks (2) into the hand tool top slots.
LOWER TABS
7. Rotate the locator down and press the lower
tabs into the two bottom slots of the hand tool. To secure the locator into place, the lower tabs must snap into
place on the hand tool frame.
Doc No. ATS-638118700
Revision: C
Release Date: 07-30-07
Revision Date: 03-29-12
UNCONTROLLED COPY
Page 4 of 8
Hand Crimp Tool for SL™ Crimp Terminals
Right or Left Hand Operation
This hand tool has an added feature that can be
converted from a right handed application to a left
handed application. It is necessary to reverse the tooling
if using the left handed application along with the locator.
Follow the steps below:
1. The locator must be removed before reversing the
tooling.
2. Remove the M3 BHCS which is holding the upper
tooling.
3. Flip the upper tooling to the opposite side and
replace the M3 BHCS. Make sure the small
markings on the front and back of the hand tool
frame match up and are on the outside of the hand
tool frame. See Figure 11 and 12.
4. Do the same thing with the lower tooling and
tighten the M3 screws. Be sure the small markings
line up.
5. Reinstall the locator by following the Instructions in
the locator replacement section.
JAWS OPEN
PULL OPEN
TOOLING
M3 BHCS
TOOLING
Figure 11
PUSH ON
HANDLE
MATCH
UP MARKS
Maintenance
FRONT
It is recommended that each operator of the tool be
made aware of, and responsible for, the following maintenance steps:
Figure 12
BACK
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free crimping.
Light oil (such as 30 weight automotive oil) used at the oil points, every
5,000 crimps or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil
transferred from the crimping area onto certain terminations may affect the
electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from
becoming lodged in the crimping dies, and store the tool in a clean, dry
area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position,
Do
Not
force the handles open or closed.
The tool will open easily by pressing up
on the ratchet release lever in the movable handle. See Figure 9.
LUBRICATION POINTS
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
5,000 CRIMPS)
Figure 8
Doc No. ATS-638118700
Revision: C
Release Date: 07-30-07
Revision Date: 03-29-12
UNCONTROLLED COPY
Page 5 of 8
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