Super Power Inductors
1.
External Dimensions (Unit:m/m)
Type
APS04D20
A
4.0±0.3
B
4.8Max
C
2.0Max
D
1.5±0.5
E
0.8Ref
F
5.2Ref
G
2.5Ref
H
2.2Ref
Q’TY/Reel
3000
2.
Part Number Code
APS
A
A:
B:
C:
D:
E:
F:
04
B
D
C
20
D
M
E
1R0
F
Super Power Inductors
04：4.0x4.8
NO use
20：2.0 Max
M：±20%
1R0=1.0uH
Series Name
Dimensions(mm)
Materials
Thickness(mm)
Tolerance
Inductance
3.
Electrical Characteristics
Part Number
APS04D20M1R0
Inductance Test Frequency
(uH)
(KHz)
1.0
100KHz/1V
DCR(mΩ)
Max. @25℃
27.0
Heat Rating Current Saturation Current
DC(A) Typical
DC(A) Typical
6.0
7.0
Notes:
a. All test data is referenced to 25℃ ambient.
b. Operating Temperature Range-40℃ to +125℃.
c. Irms:DC current(A) that will cause an approximate△T of 40℃.
d. lsat :DC current(A) that will cause Lo to drop approximately 40%.
e. The part temperature(ambient + temp rise)should not exceed 125℃ under worst case operating
conditions. Circuit design,component placement, PWB trace size and thickness,airflow and other
cooling provisions all affect the part temperature，Part temperature should be verified in the end
application.
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Super Power Inductors
4.
Test Data
ELECTRICAL CHARCTERISTIC
SPEC
TOL
NO
1
2
3
4
5
6
7
8
9
10
L(uH)
1.0
±20%
0.96
0.95
1.03
1.02
0.98
0.97
0.96
0.95
0.98
0.99
DCR(mΩ)
27.0
Max
18.23
19.06
18.36
18.52
18.46
18.63
18.56
19.02
18.82
18.46
Isat(uH)
7.0A
(L0A-L7.0A)
/L0A≤40%
0.68
0.68
0.63
0.65
0.62
0.64
0.66
0.64
0.63
0.65
A(mm)
4.0
±0.3
4.06
4.02
4.02
4.04
4.03
4.02
4.02
4.05
4.03
4.04
MECHANICAL DIMENSIONS
B(mm)
4.8
Max
4.46
4.42
4.45
4.46
4.44
4.48
4.46
4.47
4.43
4.46
C(mm)
2.0
Max
1.96
1.93
1.94
1.96
1.94
1.97
1.96
1.95
1.95
1.94
D(mm)
1.5
±0.5
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Test Equipmets: IM3536,VR126,VR7210,Calipers
Curve：
Inductance VS Temperature
1.1
40
0.88
32
Indutance(uH)
0.66
24
0.44
16
0.22
8
L(uH)
0
0
1.4
2.8
4.2
5.6
7
0
ΔT(℃)
Current(A)
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Tenperature(℃
)
Super Power Inductors
5.
Test and Measurement Procedures
5.1 Test Conditions
5.1.1 Unless otherwise specified, the standard atmospheric conditions for measurement/test as:
a. Ambient Temperature: 20±15℃
b. Relative Humidity: 65%±20%
c. Air Pressure: 86KPa to 106KPa
5.1.2 If any doubt on the results, measurements/tests should be made within the following limits:
a. Ambient Temperature: 20±2℃
b. Relative Humidity: 65%±5%
c. Air Pressure: 86KPa to 106Kpa
5.2 Visual Examination
a.
Inspection Equipment: 10X magnifier
5.3 Electrical Test
5.3.1 Inductance (L)
a. Refer to the third item.
b. Test equipment: IM3536 LCR meter or equivalent.
c. Test Frequency and Voltage: Refer to the third item.
5.3.2 Direct Current Resistance (DCR)
a. Refer to the third item.
b. Test equipment: VR126 or equivalent.
5.3.3 Saturation Current (Isat)
a. Refer to the third item.
b. Test equipment: Saturation current meter
c. Definition of saturation current (Isat): DC current at which the inductance drops approximate
40% from its value without current.
5.3.4 Temperature rise current (Irms)
a. Refer to the third item.
b. Test equipment (see Fig.5.3.4-1): Electric Power, Electric current meter, Thermometer.
c. Measurement method (see Fig. 5.3.4-1):
1. Set test current to be 0mA.
2. Measure initial temperature of choke surface.
3. Gradually increase current and measure choke temperature for corresponding current.
4. Definition of Temperature rise current: DC current that causes the temperature rise (△T =40°C)
from 20°C ambient (see Fig. 5.3.4-2).
Fig.5.3.4-1
Fig.5.3.4-2
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Super Power Inductors
5.4
Reliability Test
Items
Required Characteristics
Test Method/Condition
①
After fluxing, component shall be
dipped in a melted.
②
Solder: bath at 235℃±5℃ for 5±0.5
seconds
5.4.1
Solder Ability Test
①
90% or more of electrode area shall be
Coated by new solder.
①
Preheat:150±5℃ 60seconds.
②
Solder temperature: 255±5℃.
③
Flux: rosin.
④
Dip time: 3seconds Max
5.4.2
Heat endurance of
Soldering
①
No visible mechanical damage.
②
Inductance change: Within ±10%
③
Impedance change: Within ±10%
①
Specimen shall be soldered on a PCB and
5.4.3
Electrode Strength
Test
a static force of 17.7N shall be applied on the
coil from X，Y directions individually and held
①
After soldering of X，Y withstanding at for 10±2S
below conditions .The terminal should not
Peel off.
①
Vibration frequency:
5.4.4
Vibration Test
①
Inductance change: Within ± 10%
②
Without mechanical damage such as
Break
(10 Hz to 55 Hz to 10Hz) in 60 seconds as a
period
②
Vibration time:
Period cycled for 2 hours in each of 3 mutual
perpendicular directions.
③
Amplitude: 1.5 mm max.
5.4.5
Drop test
①
△L≦±10.0％
change from an initial
①
Drop specimen three times on concrete
value
floor from a height 0f 1 meter which mounted
on test board.
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Super Power Inductors
Items
Required Characteristics
Test Method/Condition
①
Temperature:125℃±5℃ Time:500±2 hours.
②
Tested not less than 1 hour, nor more than 2
hours at room.
①
No case deformation or change
in appearance
5.4.6
High Temperature
②
△L/L≦10%
StorageTest
③
△Q/Q≦30%
④
△DCR/DCR≦10%
①
Temperature:-40℃±2℃ Time:500±2 hours.
②
Tested not less than 1 hour, nor more than 2
hours at room.
①
No case deformation or change
5.4.7
Low Temperature
Storage Test
in appearance
②
△L/L≦10%
③
△Q/Q≦30%
④
△DCR/DCR≦10%
①
No case deformation or change
in appearance
5.4.8
Humidity Resistance
②
△L/L≦10%
Test
③
△Q/Q≦30%
④
△DCR/DCR≦10%
Environment condition: 85 ± 2
℃
Humidity: 80–85%
Applied Current: Rated current
Duration: 500 + 4 / -0 hours
Tested not less than 1 hour, nor more than 2
hours at room.
①
②
③
④
⑤
①
Repeat 100 cycles as follow:
①
No case deformation or change
(-40 ± 3
℃;
30 ± 3 min)
→(Room
temp; 2 min)
→
(+125
±
2
℃,
30 ± 3 min)
→
(Room temp; 2 min)
②
Recovery: 1-2 hours of recovery under the
standard condition after the test.
in appearance.
5.4.9
②
△L/L≦10%
Thermal Shock Test
③
△Q/Q≦30%
④
△DCR/DCR≦10%
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