0.8mm Pitch, Compact and Robust Wire-to-Board Connectors
DF52 Series
◆Small
and robust structure
Board side
Thick wall parts
Thick wall parts
Cable side
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Housing walls are thick while the connector remains small.
■Features
1. Small-sized connector
0.8mm Pitch, 1.75mm Height, 4.1mm Depth. Suitable for
small-sized applications.
2. Small but robust structure
The housing is designed with thick walls while remaining
small. This produces a strong, robust connector that
resists damage.
3. Suitable for high current applications.
The maximum current of 2.5A (using 2-pos 28 AWG wire)
is achieved by using highly conductive material and
appropriate contact force.
Robust structure prevents damage while routing wiring.
Fig.1
4. BOX shaped contact prevents deformation.
The BOX shaped crimp contact prevents deformation
during assembly and contributes to the overall stability
and robustness.
◆Box
shaped contact structure
5. Visual check insures fully mated Plug and Receptacle
The housing is designed with an open side that allows for
visual inspection to insure the connectors are fully mated
preventing accidental disconnect.
6. Glow Wire compliance (Compliant with IEC 60695-2-11)
7. Halogen-free
Chlorine and bromine levels are below standard values of
IEC 61249-2-21.
Br : less than 900ppm, Cl : less than 900ppm,
Br + Cl : less than 1,500ppm.
The Box shaped structure of the crimp contact prevents deformation.
Fig.2
◆Allows
for visual inspection of the mating process.
Incomplete mating
Exposed contact
Mating complete
The contact is exposed in the
half-mated state.
Mating is complete when the
contact is no longer visible.
The mated condition can be visually checked.
Fig.3
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
2017.2②
1
DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors
■Product
Specifications
Ratings
Current
Rating
Voltage
Rating
Items
1.Insulation resistance
No. of contacts
28 AWG
30 AWG
32 AWG
2
2.5A
2.0A
1.5A
3 to 5
2.0A
1.5A
1.0A
6 to 10
1.5A
1.2A
0.8A
AC
/
DC 100
V
Specifications
12 or more
1.2A
Operating temperature range : -40 to 85
℃
(Note 1)
Operating humidity range : 20 to 80 % (Note 2)
1.0A
0.8A
Storage temperature range : -10 to 60
°
(Note 3)
C
Storage humidity range : 40 to 70% (Note 3)
Conditions
Measured at 100V DC
300V AC applied for 1 minute.
Measured at a maximum of 20 V DC, 1mA (DC or 1000Hz)
10 cycles in each of three axis at frequency 10-55 Hz,
half amplitude 0.75mm
100M
Ω
min.
2.Withstanding Voltage
No flashover dielectric breakdown
3.Contact resistance
10
½Ω
max.
4. Vibration resistance
5. Shock resistance
No electrical discontinuity for more than 1
μ
s
No electrical discontinuity for more than 1
μ
s
Acceleration of 490 m/s
2
,11 ms, 3 directions (semi-
sinusoidal), 3 cycles each
Temperature : 40±2
℃
; humidity : 90 to 95%, for 96 hours
(-55℃ for 30 minutes 5 to 35℃ for 2 to 3 minutes 85℃ for
30 minutes 5 to 35℃ for 2 to 3 minutes) in 5 cycles
Mating and Unmating
: 20 times
Reflow : according to the Recommended Temperature Profile
Manual soldering : temperature of soldering iron at 350℃ ± 10℃
for 3 seconds
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Contact resistance : 20m
Ω
max.
insulation resistance : 100M
Ω
min.
Contact resistance : 20m
Ω
max.
7. Temperature cycle
insulation resistance : 100M
Ω
min.
6. Moisture resistance
8. Mating durability
Contact resistance : 20m
Ω
max.
No dissolution of housing parts that
affect performance.
9. Solder heat resistance
Note 1 : Includes the temperature rise caused by current flow.
Note 2 : Use in environments without condensation.
Note 3 : The term “storage” refers to the long-term storage condition of unused products before PCB mounting.
Operating temperature/humidity range is applied to the deenergized state after mounting of PCB and the temporary storage
state during transportation.
■Materials
/ Finish
Product
Receptacle
Crimping plug
Crimp contact
Part
Insulator
Contact
Insulator
Contact
Materials
Polyamide
Copper alloy
Polyamide
Copper alloy
Finish
Black
Tin plating
Black
Tin plating
UL Regulation
UL94V-0
−
UL94V-0
−
■Product
Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Receptacle
●Plug
connector
DF 52 -
*
S - 0.8 H
❶
❷
❸ ❹
: DF
: 52
: 2, 3, 4, 5, 6, 8, 10, 12, 14, 15, 16, 17, 20
S : Receptacle
: 0.8mm
DF 52 -
*
P - 0.8 C
❶
❷
❸ ❹
: DF
: 52
: 2, 3, 4, 5, 6, 8, 10, 12, 14, 15, 16, 17, 20
P : Crimping plug
: 0.8mm
C
: Crimping plug
❺
❻
❺
❻
❶Series
name
❷Series
No.
❸Number
of contacts
❹Connector
type
❺Contact
Pitch
❶Series
name
❷Series
No.
❸Number
of contacts
❹Connector
type
❺Contact
Pitch
❻Termination
style
❻Termination
style
H
: SMT Right Angle Type
●Crimp
contact
DF 52 - 2832 PCF
❶
❷
❸
❹
: DF
: 52
: 2832 28 to 32 AWG
❶Series
name
❷Series
No.
❸Applicable
wire size
❹Method
type/Packaging type
PCF
: Plug crimp contact, reel
2
DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors
■Right
angle receptacle
Contact No.1 mark
A
B
P=0.8
1.75
t=0.2
t=0.15
C
2.77
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Unit:mm
Part No.
DF52-2S-0.8H(21)
DF52-3S-0.8H(21)
DF52-4S-0.8H(21)
DF52-5S-0.8H(21)
DF52-6S-0.8H(21)
DF52-8S-0.8H(21)
DF52-10S-0.8H(21)
DF52-12S-0.8H(21)
DF52-14S-0.8H(21)
DF52-15S-0.8H(21)
DF52-16S-0.8H(21)
DF52-17S-0.8H(21)
DF52-20S-0.8H(21)
HRS No.
668-0004-5 21
668-0022-7 21
668-0005-8 21
668-0023-0 21
668-0006-0 21
668-0007-3 21
668-0008-6 21
668-0009-9 21
668-0024-2 21
668-0010-8 21
668-0025-5 21
668-0001-7 21
668-0011-0 21
No. of
contacts
2
3
4
5
6
8
10
12
14
15
16
17
20
A
3.8
4.6
5.4
6.2
7.0
8.6
10.2
11.8
13.4
14.2
15.0
15.8
18.2
B
0.8
1.6
2.4
3.2
4.0
5.6
7.2
8.8
10.4
11.2
12.0
12.8
15.2
C
3.2
4.0
4.8
5.6
6.4
8.0
9.6
11.2
12.8
13.6
14.4
15.2
17.6
B
Recommended PCB layout
B±0.05
1±0.05
(0.3)
P=0.8±0.05
0.5±0.03
3.22±0.05
1.6±0.05
0.9±0.05
0.8±0.05
[Specification Number]
(21) : Tin plating, embossed packaging
Note : Please place orders for embossed packaged products in multiples 5,000
(5,000 pcs/reel).
B
Packaging Specification
1.75±0.1
0 .1
B±0.1
B±0.1
4±0.1
2±0.1
8±0.1
.5
+0
4±0.1
2±0.1
(2.25)
(0.3)
8±0.1
1.75±0.1
●2
to 17 pos.
●20
pos.
.5
+0
0 .1
Ø1
Ø1
(2.25)
(0.3)
C
+0.2
0
Unreeling direction
Unreeling direction
(A)
Unit:mm
Part No.
DF52-2S-0.8H(21)
DF52-3S-0.8H(21)
DF52-4S-0.8H(21)
DF52-5S-0.8H(21)
DF52-6S-0.8H(21)
DF52-8S-0.8H(21)
DF52-10S-0.8H(21)
DF52-12S-0.8H(21)
DF52-14S-0.8H(21)
DF52-15S-0.8H(21)
DF52-16S-0.8H(21)
DF52-17S-0.8H(21)
DF52-20S-0.8H(21)
No. of
B
C
D
E
contacts A
2
3
16.0 7.5
4
22.4 16.4
5
6
8
−
10
12
24.0 11.5
30.4 24.4
14
15
16
17
20
32.0 14.2 28.4 38.4 32.4
Style of reel
Product Label
(A)
D MAX
E
+2
0
Ø1.5 to the depth of the perforation
Unreeling direction
Ø80±1
Ø380±2
R1
2±
0.5
Ø2
Ø13±
0.2
1±
0.
8
3
DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors
■Crimping
plug
A
P=0.8
3.2
1
B
*
*
1.65
Contact No.1 mark
One mark for every 5 pins
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Unit:mm
Part No.
DF52-2P-0.8C
DF52-3P-0.8C
DF52-4P-0.8C
DF52-5P-0.8C
DF52-6P-0.8C
DF52-8P-0.8C
DF52-10P-0.8C
DF52-12P-0.8C
DF52-14P-0.8C
DF52-15P-0.8C
DF52-16P-0.8C
DF52-17P-0.8C
DF52-20P-0.8C
HRS No.
668-0013-6 00
668-0026-8 00
668-0014-9 00
668-0027-0 00
668-0015-1 00
668-0016-4 00
668-0017-7 00
668-0018-0 00
668-0028-3 00
668-0019-2 00
668-0029-6 00
668-0002-0 00
668-0020-1 00
No. of
contacts
2
3
4
5
6
8
10
12
14
15
16
17
20
A
0.8
1.6
2.4
3.2
4.0
5.6
7.2
8.8
10.4
11.2
12.0
12.8
15.2
B
3.5
4.3
5.1
5.9
6.7
8.3
9.9
11.5
13.1
13.9
14.7
15.5
17.9
[Specification Number]
None : 100 pcs/pack
Note : Please specify the number of packs (100 pcs/pack) when placing orders.
■
Crimp contact
0.6
0.66
2.68
(6.18)
1.35
0.3
t=0.12
3.8
3
0.65
1.4
P=4
[Specification Number]
None : 40,000 pcs/reel
Part No.
DF52-2832PCF
HRS No.
668-0030-5 00
Type
Reel contact
Quantity
40,000 pcs/reel
Finish
Tin plating
Note 1 : This product is sold in 40,000 piecies per reels. Please place orders in multiples of 40,000.
●Applicable wire (Tinned Annealed Copper Wire)
Conductor size (Core structure) Jacket outer diameter
28 AWG (7 pieces/0.127mm in diameter)
30 AWG (7 pieces/0.102mm in diameter)
Ø0.5 to 0.6mm
32 AWG (7 pieces/0.08mm in diameter)
Recommended wire
UL1571 (thin line)
Strip length
0.9 to 1.3mm
Note : Please contact our Sales representative when using wires other than applicable wires.
Note : The strip length is a reference value. Please adjust the strip length accordingly for specifications and requirements.
Refer to the crimping quality standard (ATAD-H0789) for details.
4
DF52 Series●0.8mm Pitch, Compact and Robust Wire-to-Board Connectors
B
Applicable crimping tools
Type
Applicator
Part No.
AP105-DF52-2832P
DHS877900H-UP
HRS No.
901-4636-7
−
Applicable contact
DF52-2832PCF
DF52-2832PCF
−
Remarks
(Note 2) Manufactured by Japan
Automatic Machine Co.,Ltd.
Press body CM-105C
Pull-out tool DF-C-PO(B)
901-0001-0 00
550-0179-2 00
DF52-2832PCF
Note 1 : Issues caused by using other than our specified tools are not covered by warranty.
Note 2 :
Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you
make inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)
B
Precautions
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
1. Recommended
Temperature Profile
(Compatible with lead-
free soldering)
10sec MAX
MAX 250℃
20
5
2 0℃
2
TEMPERATURE
(℃)
20
0
1 0℃
8
10
5
10
0
0
90-120sec
PRE-HEATING TIME
60sec MAX
TIME (Sec)
SOLDERING TIME
2. Recommended
manual soldering
conditions
3. Recommended screen Thickness : 0.1mm, aperture opening ratio : 100%
thickness and
aperture ratio
(Pattern surface ratio)
4. Warpage of the Board A maximum of 0.02mm at the center of connector, as measured from either
end of the connector
IPA cleaning is allowed. (Cleaning is not recommended due to potential changes in
5. Cleaning Conditions
mating action and other variables. Please contact us if you use other cleaning agents. )
6. Noteworthy Points
[Applicable Conditions]
1. Peak temperature : 250
℃
max.
2. Heating area : 220
℃
min. for less than 60 seconds
3. Preheating area : 150
℃
to 180
℃
for 90 to 120 seconds
4. Number of times : no more than 2 times
* Measurement is conducted at the contact lead part
Soldering results may change depending on conditions such as solder
paste type, manufacturer, PCB size, and other soldering materials. Please
determine all mounting conditions before use.
Note 1 : This temperature profile is a recommended value.
Temperature of soldering iron : 350
±
10
℃
, soldering time : within 3 seconds
■
Please note that any mating operation of the connector when not mounted
on the board may cause damage or deformation of the contacts.
■
During hand soldering, do not apply flux, as it will flow over the connector.
■
This housing color may have slight variations depending on the production
lot. This color variation does not affect performance.
■
Please refer to DF52 mating and unmating Procedure Document
(ETAD-H0788) for points in handling regarding mating operations.
■
Please refer to Harness procedure manual (ETAD-H0791) for points in
harness operations.
5