Small Limit Switch
Compact Vertical Models Sized for Asian
• Compact new design approximately 1/3 the size of OMRON
vertical Limit Switches.
• Structure enables the terminal section to be fully opened for
• RoHS complaint.
• Degree of protection: IP65
Model Number Structure
■ Model Number Legend
1. Actuator type
04: Roller lever 12: Roller plunger
07: Rod lever 22: Crossroller plunger
08: Adjustable roller lever 66: Coil spring
11: Push plunger 69: Wire spring
■ List of Models
Actuator type Model
Roller lever D4V-8104Z
Rod lever D4V-8107Z
Adjustable roller lever D4V-8108Z
Push plunger D4V-8111Z
Roller plunger D4V-8112Z
Crossroller plunger D4V-8122Z
Coil spring D4V-8166Z
Wire spring D4V-8169Z
Note: Metallic roller levers and metallic variable roller levers can also be manufactured.
Small Limit Switch D4V 1
■ Certified Standards ■ Characteristics
Certification body Standard File No. Degree of protection IP65
CCC GB14048.5 Consult your OMRON Durability Mechanical 10,000,000 operations min.
UL (See note.) UL508, representative for (See note 3.) Electrical 300,000 operations min.
CSA C22.2 No. 14 details. (5 A at 250 VAC, resistive load)
TÜV IEC60947-5-1 Operating speed 5 mm to 0.5 m/s
Operating Mechanical 120 operations/min
Note: Certification equivalent to CSA C22.2 No. 14 has been frequency Electrical 30 operations/min
obtained from UL.
Insulation resistance 100 MΩ min. (at 500 VDC)
■ Ratings Contact resistance 25 mΩ max. (initial value)
Dielectric Between 1,000 VAC, 50/60 Hz for 1 min
Rated Non-inductive load (A) Inductive load (A) strength terminals of
voltage Resistive load Lamp load Inductive load Motor load the same
NC NO NC NO NC NO NC NO
125 VAC 5 1.5 0.7 3 2 1 Between 1,500 VAC, 50/60 Hz for 1 min
250 VAC 5 1 0.5 3 1.5 0.8 current-
12 VDC 5 3 4 3 carrying
24 VDC 5 3 4 3 metal parts
125 VDC 0.4 0.2 --- --- --- and ground
250 VDC 0.4 0.2 --- --- --- Rated insulation voltage 250 V
Note: 1. The above current ratings are for steady-state current. (Ui)
2. Inductive load has a power factor of 0.4 min. (AC) and a time Pollution degree 3 (EN 60947-5-1)
constant of 7 ms max. (DC). (application environment)
3. Lamp load has an inrush current of 10 times the steady- Short-circuit protection 10-A fuse, gG or gI (IEC 269)
state current. device
4. Motor load has an inrush current of 6 times the steady-state Conditional short-circuit 100 A (EN 60947-5-1)
Inrush current NC 24 A max. Rated open thermal 5 A (EN 60947-5-1)
NO 12 A max. Electric shock protection Class I
■ Ratings for Safety Standard class
Rated frequency 50/60 Hz
Certification Vibration Malfunction 10 to 55 Hz, 1.5-mm double amplitude
resistance (See note 4.)
CCC (GB14048.5), TÜV (EN60947-5-1) Shock Destruction 1,000 m/s2 (free position) min.
resistance Malfunction 300 m/s2 (operation limit position) min.
Category and rating (See note 4.)
AC-12: 250 VAC at 5 A, resistive load Ambient operating −20°C to 60°C (with no icing)
DC-12: 125 VDC at 0.4 A, resistive load temperature range
Ambient operating 90% max.
UL (UL508, CSA C22.2 No. 14) humidity range
Weight Approx. 130 to 190 g
Ratings Note: 1. The above values are initial values.
5 A, 250 VAC 2. The above characteristics may vary depending on the
0.4 A, 125 VDC model. Contact your OMRON representative for further
3. Durability values are calculated at an operating temperature
of 5°C to 35°C, and an operating humidity of 40% to 70%.
4. Except for the coil spring model and wire spring model
2 Small Limit Switch D4V
■ Structure ■ Contact Form
Resin roller (NO) 4 Za 3 (NO)
(NC) 1 2 (NC)
Cover 1 2
Built-in Switch NC NC
Electrical Durability: cos φ = 1
(Ambient temperature: 5°C to 35°C; ambient humidity: 40% to 70%)
Durability (× 104 operations) Operating frequencies: 30 operations/min
1,000 125 VAC, cos φ = 1
0 1 2 3 4 5 6
Switching current (A)
Small Limit Switch D4V 3
Note: All units are in millimeters unless otherwise indicated.
Roller Lever Rod Lever
18-dia. × 6.2 39.6±0.8 5.7 42.8±0.8
(See note.) 34.4±0.8 2.6 dia. × 125.1 35.6±0.8 Four, M5,
Four, M5, (See note.)
P=0.8, M4 (length: 10), P=0.8,
Depth: hexagonal hole Depth:
R30 7.5 min. 115 max. Three, M3, 7.5 min.
Three, M3, P=0.5
18.3 M6 (length: 6), 18.3
M4 12.5 hexagonal hole
12.5 (length: 13),
4 Four, 4.2-dia (14.3) 4 Four, 4.2-dia (14.3)
mounting holes (10.5) mounting holes
(10.5) 7.2 7.2
(3.45) 21±0.2 14.7 (3.45) 21±0.2 14.7
27.8 25.4 27.8 25.4
Note: Resin Roller 37.5±0.8 Note: Stainless steel
Adjustable Roller Lever Push Plunger
18-dia. × 6.2 46.5±0.8 6.6 dia. (See note.) 10.4 Four, M5,
(See note.) 41.6±0.8 PT R0.2 P=0.8,
Four, M5, Depth:
M4 (length: 10), P=0.8, 3-M3*P0.5 7.5 min.
Adjustable hexagonal hole Depth: OP 18.7
up to R30 Three, M3, 7.5 min.
to R75 P=0.5
12.5 (length: 6), (113.4)
4 Four, 4.2-dia (14.3)
(3.45) 21±0.2 14.7
4 Four, 4.2-dia (14.3) 27.8 25.4
(10.5) mounting holes 7.2
(3.45) 21±0.2 14.7 Note: Stainless steel
Note: Resin Roller 44.7±0.8
Roller Plunger Crossroller Plunger
12.4-dia. × 3.9 10.4 10.4 Four, M5,
PT (See note.) Four, M5, PT 12.4 dia. × 3.9 (See note.)
7.5 min. Three, M3, P=0.5 7.5 min.
OP Three, M3, P=0.5 OP
56±0.2 64 56±0.2 64
Four, 4.2-dia 4 Four, 4.2-dia (14.3)
4 mounting holes (14.3) mounting holes
(10.5) 7.2 (10.5) 7.2
(3.45) 21±0.2 14.7 (3.45) 21±0.2 14.7
27.8 25.4 27.8 25.4
Note: Stainless steel Note: Stainless steel
4 Small Limit Switch D4V
Coil Spring Wire Spring
1.2 dia. (See note.)
41.1 5.8 dia. Four, M5, Four, M5,
100 P=0.8, P=0.8,
Three, M3, Depth: Three, M3, P=0.5 Depth: 7.5 min.
40 P=0.5 7.5 min.
4 Four, 4.2-dia (14.3)
4 Four, 4.2-dia mounting holes
mounting holes (14.3) (10.5) 7.2
(10.5) 7.2 (3.45) 21±0.2 14.7
(3.45) 21±0.2 14.7 27.8 25.4
Note: The range for operation is between
Note: The range for operation is between the tip of the rod and 1/3 of the length
the tip of the rod and 1/3 of the length of the actuator.
of the actuator.
Note: Unless otherwise specified, the tolerances are ±0.4 mm for the above dimensions for each model.
Model D4V-8104Z D4V-8107Z D4V-8108Z D4V-8111Z D4V-8112Z D4V-8122Z D4V-8166Z D4V-8169Z
Operating force OF max. 5.88 N 5.88 N 7.84 N 9.8 N 9.8 N 9.8 N 0.88 N 0.88 N
Release force RF min. 0.49 N 0.69 N 0.49 N 2.94 N 2.94 N 2.94 N --- ---
Pretravel PT max. 20° 20° 20° 1.5 mm 1.5 mm 1.5 mm 30 mm 30 mm
Overtravel OT min. 75° 75° 75° 4 mm 4 mm 4 mm --- ---
Movement differential MD max. 10° 10° 10° 1.2 mm 1.2 mm 1.2 mm --- ---
Total travel TT min. 95° 95° 95° 5.5 mm 5.5 mm 5.5 mm --- ---
Operating position OP --- --- --- 26±0.8 mm 37±0.8 mm 37±0.8 mm --- ---
Note: The operating characteristics of the D4V-8107 are measured with a lever length of 30 mm. The operating characteristics of the D4V-8108
are measured with a lever length of R30.
Small Limit Switch D4V 5
■ Precautions for Correct Use Applicable Terminals
The following solderless terminals can be used.
Wiring (Do not use fork or any other type of terminals, otherwise an
accidental disconnection resulting in a ground fault may result.)
Wiring Procedure Terminal with insulated grip
1. Loosen the cover mounting screws and remove the cover. 6.4 max. 6.4 max.
2. Run the wiring through the rubber connector on the cover and
then press-fit the solderless terminals. (The following solderless
terminals are available.)
3. After inserting the solderless terminal into the Switch, tighten the 14 max. 14 max.
terminal screws securely. 3.0 to 3.7 dia. 3.0 to 3.7 dia.
4. Mount the cover. (Make sure that the rubber connector is securely
pressed into the cover slot.)
5. Tighten the three screws evenly. (The optimum tightening torque Appropriate Tightening Torque
for each screw is 0.49 to 0.59 N·m.)
Cover mounting screw If screws are too loose, they can lead to an early malfunction of the
Cover Switch, so ensure that all screws are tightened using the correct
No. Type Appropriate
1 Head mounting screw 0.49 to 0.59 N·m
Rubber connector 2 Cover mounting screw 0.49 to 0.59 N·m
3 Lever mounting screw 2.45 to 2.94 N·m
Terminals 4 Terminal screw (M3) 0.49 to 0.59 N·m
Applicable Lead Wires 5 Switch mounting screw (M4 Allen-head bolt) 2.45 to 2.94 N·m
Note: In particular, when changing the direction of the Head, make
Wire name Applicable wire sure that all screws are tightened again to the correct torque.
Number of Conductor Finished Be careful not to allow any foreign substance to enter the
conductors size outside Switch.
Vinyl cabtire cord (VCTF) 2 conductors 0.75 mm2 Round,
3 conductors 6 to 9 dia.
Vinyl cabtire cable (VCT) 2 conductors 0.75 mm2 1
600-V vinyl-insulated 2 conductors 1 dia., 3
sheath cable (VVF) 1.2 dia.,
Note: Do not use wires containing silicone, otherwise a contact failure
may result. 4
6 Small Limit Switch D4V
1. Front Surface Mounting 2. Rear Surface Mounting
1. Through-hole Panel Mounting
Mounting Hole Diagram
Mounting Hole Diagram M5 mounting Four, 5.5 dia. holes
M4 mounting nut Four, 4.5 dia. holes 56±0.3
M4 mounting bolt 56±0.3
21±0.3 Spring washer All units are in millimeters
Spring washer All units are in millimeters unless otherwise indicated.
unless otherwise indicated. Note: The tap screws for the body are M5, P=0.8, with a minimum
2. Tap Panel Mounting depth of 7.5 mm. Use bolts with a length of the panel thickness
t + 7 mm or less.
Mounting Hole Diagram Others
Four, M4 tapped holes
(P=0.7) • Do not use the Limit Switch outdoors, otherwise the Limit Switch
M4 mounting bolt 56±0.2 will be damaged by rust or ozone.
• The Limit Switch is not suitable in places exposed to the spray of
21±0.2 rainwater, seawater, or oily water. Contact your OMRON
Spring washer representative if such specifications are required.
All units are in millimeters • If high-sealing performance is required along with shielded wiring
unless otherwise indicated. or conduit wiring, use the D4C or WL.
Using the Switch
Changing the Actuator Mounting Changing the Head Direction
Position (D4V-8104Z, D4V-8107Z, D4V-8108Z)
(D4V-8104Z, D4V-8108Z, D4V-8107Z) By loosening one screw (black) at a time, the head can be changed
By loosening the Allen-head bolt on the actuator lever, the position of at 90° increments in any of the four directions.
the actuator can be set anywhere within the 360°.
Loosen the Operation
Allen-head • Operate the coil spring and wire spring models between the tip of
bold. the actuator and 1/3 the length of the actuator and parallel to the
direction of operation.
• Handling the bottom of the actuator or excessively pushing in the
tip may lead to bending damage, deformation, malfunction, and
deterioration of service life.
• Contact bouncing, chattering, or telegraphing may occur.
Take steps so that incorrect signals are not detected on the circuit
side if doing so will cause problems with the application.
Note: Telegraphing refers to the phenomenon of the actuator being
used and bouncing back after the operating body has passed,
and moving to the operation point on the opposite side, which
causes the contact to operate.
Small Limit Switch D4V 7
Terms and Conditions of Sale
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EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABIL-
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1. Suitability of Use. Omron Companies shall not be responsible for conformity ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROP-
with any standards, codes or regulations which apply to the combination of the ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
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Omron will provide applicable third party certification documents identifying 2. Programmable Products. Omron Companies shall not be responsible for the
ratings and limitations of use which apply to the Product. This information by user’s programming of a programmable Product, or any consequence thereof.
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(ii) Use in consumer products or any use in significant quantities. tice to change part numbers when published ratings or features are changed,
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RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT for clerical, typographical or proofreading errors or omissions.
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
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Cat. No. C139-E1-01 8/06 Specifications subject to change without notice Printed in USA
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